#ITMA 2023

2023-06-01

Flexible warp knitting machine with weft insertion and more

Vertical urban greening with nets from weft knitting machines © 2023 KARL MAYER

At ITMA, the KARL MAYER GROUP will be exhibiting solutions for the topics that move its customers. For manufacturers of technical textiles, the KARL MAYER GROUP (Hall 4 B119) will be presenting a WEFTTRONIC® II G at the ITMA with new features and upgrades for even greater efficiency.

This warp knitting machine with weft insertion produces lattice structures from high-strength polyester, which are firmly established in the construction industry in particular. With a working width of 213", it offers unique productivity and further advantages through design innovations. New features include weft thread tension monitoring, management and the new VARIO WEFT laying system. The component for the weft insertion aims at maximum flexibility. It allows the patterning of the weft yarn to be changed quickly and easily electronically, without mechanical intervention during yarn insertion and without limits on repeat lengths. In addition, there is less waste. This means that the WEFTTRONIC® II G also scores points in terms of sustainability and costs.

WEFTTRONIC II G weft yarn tension monitoring © 2023 KARL MAYER

The KARL MAYER GROUP also supports its customers with well thought-out Care Solutions. The new support offers include retrofit packages for retrofitting control and drive technology for weft insertion and composite machines, and service packages that bundle various services. These include machine inspections and the replacement of all drive belts. The customer benefits from fixed prices that cover the costs of technician assignments, various discount options and transparent services.

A completely new solution for the vertical greening of cities Is presented from the field of application for technical textiles. The core of the innovation is a grid textile produced on warp knitting machines with weft insertion by KARL MAYER Technische Textilien GmbH. The knitted lattice fabric is made of flax.

It is used as a climbing aid for fast-growing plants, and after the greening phase, in autumn, it can be recycled together with these plants as biomass in pyrolysis plants to produce electricity and activated carbon. In summer, the planted sails lower the ambient temperature through evaporation effects.

In addition, photosynthesis creates fresh air and binds CO2. Other important advantages are low soil requirements and flexible placement in public spaces. The greening system was developed by the company Micro Climate Cultivation, OMC°C, with the support of KARL MAYER Technische Textilien.

The KARL MAYER GROUP will also be exhibiting a sustainable composite solution made from natural fibres. The reinforcing textile of the innovative lightweight material is a multiaxial non-crimp fabric, which was also produced from the bio-based raw material flax on a COP MAX 4 from KARL MAYER Technische Textilien. The boatbuilding specialist GREENBOATS uses natural fibre composites to achieve more sustainable products. The fact that it succeeds in this is shown, for example, by the Global Warming Potential (GWP): 0.48 kg of CO2 per kilogram of flax reinforcement compares with 2.9 kg of CO2 per kilogram of glass textile.

ITM 2026: KARL MAYER presents new perspectives

KARL MAYER will once again showcase itself as a strong partner to the Turkish textile industry at ITM in Istanbul from June 9 to 13. At Booth 303 A in Hall 3 of the Tüyap Fair Convention and Congress Center, the industry leader will exhibit solutions for warp knitting, warp preparation, and technical textiles – tailored to a challenging economic environment.

Techtextil 2026: KARL MAYER impresses as an innovative sector partner

KARL MAYER looks back with satisfaction on its participation in Techtextil 2026. From April 21 to 24, the international industry leader used the trade show in Frankfurt to meet with numerous key customers at its booth and, at the same time, establish many new contacts. Most visitors came from Germany, followed by major markets such as Poland, the United Kingdom, Turkey, France, and Portugal.

“We Believe in the Value of Textiles”: Successful Opening of the KARL MAYER TEXTILE INNOVATION CENTER

KARL MAYER inaugurated its new, state-of-the-art TEXTILE INNOVATION CENTER (TIC) with a four-day opening week from April 21 to 24. The highlight of the week was the grand opening on Thursday, which drew a strong turnout from the international textile industry: around 220 customers, brands, and partners from across the textile value chain came to the company’s headquarters in Obertshausen for a first-hand look at the new high-tech development environment and lively exchange with industry peers.

Trelleborg celebrates grand opening of advanced manufacturing facility in North Carolina

Trelleborg Engineered Coated Fabrics proudly celebrated the grand opening of its new, state-of-the-art extrusion coating manufacturing facility in Forest City, North Carolina, US on May 6, 2026. The event brought together community leaders, customers, partners and Trelleborg leadership to mark a significant milestone in the company’s continued investment in innovation, capacity and sustainable operations. The new facility represents a significant investment and reinforces Trelleborg’s long-term commitment to advancing high-performance engineered coated fabric solutions for critical applications across aerospace, healthcare & medical, safety & protection and industrial markets.

Trützschler’s Integrated Draw Frame IDF 3: Unlocking the full potential of short fiber processing

Spinning mills worldwide are looking for solutions that combine higher productivity, stable quality and shorter processes, especially when processing short fibers. Trützschler’s integrated draw frame IDF 3 has proven to be a powerful answer to these requirements. Evaluations from several customer trials in Türkiye under real production conditions highlight the strong performance of the IDF 3, particularly when combined with the next-generation card TC 30i.