#ITMA 2019

2019-06-19

On the way to an evergreen with ecological GREENDYE

KARL MAYER remains on a growth path with its Denim Excellence Center at KARL MAYER ROTAL and a wide-ranging product portfolio. The motto of the continuing success story is: providing the complete technology for an efficient indigo dyeing process from a single source. With its PRODYE-S unit, this manufacturer is already a leader in the fashion market, its PRODYE-R is increasingly accepted by the Genuine Denim segment.

KARL MAYER launches eco-friendly indigo dyeing technology at ITMA 2019, booth 8.0/B107

At ITMA 2019, KARL MAYER launches GREENDYE, an innovative technology for producing jeans fabrics with minimized ecological footprint, thus, opening up another market sector, SUSTAINABLE DENIM.

Dyeing in nitrogen atmosphere

The nitrogen technology ensures less environmental impact and more efficiency during indigo dyeing. With its high concentration in the dye bath and under nitrogen atmosphere, the dye diffuses and migrates more intensely into the fibre than in case of conventional comparable procedures. The yarn can absorb three times more dye in a dye vat. In this way, it is possible to reduce the number and length of vats, with positive effects for the environment. The chemical consumption can be reduced considerably, a minus of 50% is possible when using hydrosulphite and caustic soda, and there is also less yarn waste. Moreover, due to the good fixation of the dyestuff on the fibre, considerably less water is required during the washing process.

Production with reproducible parameters

KARL MAYER took over the patents for the innovative indigo dyeing technology from MASTER in 2018. There followed extensive works for the further development and fine tuning. One of the milestones in this context was the putting into operation of a pilot machine at the Denim Competence Center in Mezzolombardo, Italy, at the beginning of this year.

The dyeing system maps the industrial production process at a scale of 1:10 and it has already supplied the first warp beams. These beams were processed by an Italian partner from the weaving industry, the result being highly promising jeans samples. Enzo Paoli, Managing Director of KARL MAYER ROTAL, wants to use these fabrics in order to gain the interest of denim manufacturers in the innovative GREENDYE technology. „Only with samples produced under realistic fix running parameters we can convince on the market. Our contact partners are textile manufacturers, who want something to touch“, says this experienced company boss.

Fabric samples, an animation of the machine and its contribution to the topic of sustainability belongs to the highlights of KARL MAYER’s exhibition stand 8.0/B107 at ITMA 2019. Further steps are already planned. As from September 2019, KARL MAYER will have a new Denim Customer Center, and wants to invite the sector to carry out processing tests on the innovative nitrogen unit.

More about SUSTAINABLE DENIM:

https://www.karlmayer.com/en/sustainable-denim

New business momentum for the Turkish warp knitting industry

Warp knitting companies can look forward to new opportunities for their business development when they visit the KARL MAYER stand at ITM. At the important trade fair in Istanbul, the industry leader will be presenting selected solutions to support customers in a market that is as important as it is difficult. The focus will be on flexibility and speed.

"Dynamic markets do not only create uncertainty – they also create opportunities."

Volatile markets, increasingly complex materials and growing demands for flexibility are changing the weaving industry. At the same time, new opportunities are emerging in technical textiles, filtration, composites and many other specialised applications. Since taking over as Head of DORNIER's Weaving Machines Product Line at the beginning of 2026, Yvonne Schuberth has been helping to shape this development. In this interview with TexData, she explains why process stability and customer proximity remain the foundation of innovation, how digitalisation is transforming weaving mills, and why she believes the future belongs to technologically demanding applications.

Ready for the future: PI Cottex chooses Brückner again for reliable quality and efficiency

PI Cottex, based in Ludhiana in the Indian state of Punjab, has developed into a leading manufacturer of high-quality knitted fabrics in recent years. Thanks to consistent vertical integration, modern pro-duction technologies and a clear focus on quality, the company supplies renowned national and inter-national clothing brands. In this interview, the team at PI Cottex talks to Brückner about its market strategy, future growth plans and its long-standing partnership with the German premium machinery manufacturer.

Hong Kong strengthens position as Asia's leading sustainable fashion hub

Hong Kong's position as one of Asia's most prominent sustainable fashion hubs has been further strengthened, with the HKTDC ESG Index 2026 released by the Hong Kong Trade Development Council (HKTDC) for the fashion industry rising to 65.5 in 2026, up 2.3 percentage points from 2025. The increase reflects growing industry confidence in Hong Kong as a premier platform for sustainable fashion development and ESG-related business opportunities.