#ITMA 2019

2019-06-19

On the way to an evergreen with ecological GREENDYE

KARL MAYER remains on a growth path with its Denim Excellence Center at KARL MAYER ROTAL and a wide-ranging product portfolio. The motto of the continuing success story is: providing the complete technology for an efficient indigo dyeing process from a single source. With its PRODYE-S unit, this manufacturer is already a leader in the fashion market, its PRODYE-R is increasingly accepted by the Genuine Denim segment.

KARL MAYER launches eco-friendly indigo dyeing technology at ITMA 2019, booth 8.0/B107

At ITMA 2019, KARL MAYER launches GREENDYE, an innovative technology for producing jeans fabrics with minimized ecological footprint, thus, opening up another market sector, SUSTAINABLE DENIM.

Dyeing in nitrogen atmosphere

The nitrogen technology ensures less environmental impact and more efficiency during indigo dyeing. With its high concentration in the dye bath and under nitrogen atmosphere, the dye diffuses and migrates more intensely into the fibre than in case of conventional comparable procedures. The yarn can absorb three times more dye in a dye vat. In this way, it is possible to reduce the number and length of vats, with positive effects for the environment. The chemical consumption can be reduced considerably, a minus of 50% is possible when using hydrosulphite and caustic soda, and there is also less yarn waste. Moreover, due to the good fixation of the dyestuff on the fibre, considerably less water is required during the washing process.

Production with reproducible parameters

KARL MAYER took over the patents for the innovative indigo dyeing technology from MASTER in 2018. There followed extensive works for the further development and fine tuning. One of the milestones in this context was the putting into operation of a pilot machine at the Denim Competence Center in Mezzolombardo, Italy, at the beginning of this year.

The dyeing system maps the industrial production process at a scale of 1:10 and it has already supplied the first warp beams. These beams were processed by an Italian partner from the weaving industry, the result being highly promising jeans samples. Enzo Paoli, Managing Director of KARL MAYER ROTAL, wants to use these fabrics in order to gain the interest of denim manufacturers in the innovative GREENDYE technology. „Only with samples produced under realistic fix running parameters we can convince on the market. Our contact partners are textile manufacturers, who want something to touch“, says this experienced company boss.

Fabric samples, an animation of the machine and its contribution to the topic of sustainability belongs to the highlights of KARL MAYER’s exhibition stand 8.0/B107 at ITMA 2019. Further steps are already planned. As from September 2019, KARL MAYER will have a new Denim Customer Center, and wants to invite the sector to carry out processing tests on the innovative nitrogen unit.

More about SUSTAINABLE DENIM:

https://www.karlmayer.com/en/sustainable-denim

New business momentum for the Turkish warp knitting industry

Warp knitting companies can look forward to new opportunities for their business development when they visit the KARL MAYER stand at ITM. At the important trade fair in Istanbul, the industry leader will be presenting selected solutions to support customers in a market that is as important as it is difficult. The focus will be on flexibility and speed.

FET highlights advances in fibre spinning technology at Dornbirn Global Fiber Congress

Fibre Extrusion Technology Limited (FET) presented its latest developments in fibre spinning technology at the Dornbirn Global Fiber Congress in Austria in September 2026. In a presentation entitled “Spinning a good yarn”, Dr Jonny Hunter examined recent technological developments and challenges facing the fibre industry, highlighting the company's expanding range of specialised fibre extrusion and spinning systems.

Vietnam’s market evolution creates new sourcing opportunities at VIATT 2027

As Vietnam’s textile industry continues to upgrade and scale, new opportunities are emerging for suppliers of advanced raw materials, design-led fabrics, production technologies, and sustainability solutions. The Vietnam International Trade Fair for Apparel, Textiles and Textile Technologies (VIATT) will return 24 – 26 February 2027, presenting a cross-sector platform – spanning apparel, home and technical categories – for overseas companies to connect with manufacturers, brands, sourcing offices, retailers, and industry buyers from Vietnam, ASEAN, and beyond.

Textile performance for the global market: Heimtextil 2027 connects interior design, quality and global sourcing

With the new premium segment Carpets & Rugs Excellence, the Comfort & Connect area and the Heimtextil Trends 27/28, Heimtextil 2027 is sharpening its offering for a market under pressure. Today, textile products need to prove their quality, functionality and long-term value. From 12 to 15 January 2027, the leading trade fair for home and contract textiles and textile design showcases relevant innovations across the entire value chain: from fibres and yarns to designs by international studios and emerging talent, through to finished collections, functional contract textiles and complete interior solutions.

Blue Tomato accelerates agile retail apparel production with Kornit Digital

Kornit Digital (NASDAQ: KRNT), a global pioneer in on-demand digital fashion and textile production technologies, is highlighting how Blue Tomato, Europe’s largest board sports retailer, is using two Kornit Atlas MAX PLUS systems to support a more agile approach to in-house apparel production. The systems are helping Blue Tomato respond faster to changing consumer trends, produce high-quality apparel for its network of 86 retail stores across Europe and reduce inventory by printing only what the market demands.