#ITMA 2019

2019-05-09

DiloGroup at ITMA again with a complete operating production line

Dilo needlefelt production line, working width 7 m (c) 2019 Dilo

At ITMA 2019 DiloGroup (Hall 5, booth No. B201) will once again exhibit a complete operating production line on a booth space of ca. 1.100 m2. This line will illustrate improvements and modifications as well as innovations in numerous machine design-engineering aspects. The complete technological process starting with fibre preparation via card feeding, to precise web forming and the new Hyperpunch H? needling will be shown. Elements of “industry 4.0” have been incorparated to design the assisting operating system “diloline 4.0”.

In the fibre preparation phase with DiloTemafa components, the “Baltromix Pro” will show a faster blend changeover which is a prerequisite for even higher throughput. An exact control of the filling level avoids idling or over-filling by feeding fibre bales with the aid of a “bale timer”. The sensor module “DI-LoWatt” assures fibre transport with a minimum of air and thus saves energy.

The current universal card feeder VRS-P Vibration Chute is supplemented by a fine opening stage to further improve feeding quality. After the “VectorQuadroCard” the latest version of our high speed crosslapper “HyperLayer” will be included which allows highest throughput at small to medium layering widths and which is especially suited for hydroentanglement lines.

The advantages of the elliptical needle beam kinematics of Hyperpunch technology is even better used in the “Hyperpunch H?” loom as a very economic version of the classical Hyperpunch technique. The needleloom on show – DI-LOOM OD-II SLH?V – is equipped with the new needle pattern 6000X to give a very homogeneous stitching distribution.

An automatic starting-aid “smart-start” for the card with automatic threading to crosslapper and needleloom reduces the number of manual interventions.

In the field of “textile additive manufacturing” the “3D-Lofter” will offer further chances of fibre savings for needlefelts used in the automotive and other applications because topologically distributed fibre masses can be positioned in the felt where needed by so called “individual webforming spots”.

Needle arrangement â€œ8000Xâ€ for a more even needlefelt surface (c) 2019 Dilo

“diloline 4.0” includes a wide variety of “smart manufacturing” actions in collaboration with Siemens which all aim at further simplifying operation, increasing transparency in web forming and consolidation thereby increasing efficiency. Production data are stored, documented and compared. An “alarm monitor” indicates disturbances. A production analysis documents the reasons for standstill times. This data can be used to avoid disturbances. Numerous information modules can be recalled via mobile apps and cloud data (mindSpheres). All these methods to control the machines and to generate production data will be helpful to further secure the complex functions within the production system independently of personnel and shift.

DiloGroup looks forward to meeting numerous visitors from around the world at this most important textile machinery exhibition in Barcelona from June 20 – 26, 2019.

“Needle punching technology is more universal and sustainable than ever!”

Needle punching technology was long regarded as a rather traditional and comparatively slow technology within the nonwovens industry. In this interview, Johann Philipp Dilo explains why needle punching is more relevant than ever today – ranging from energy efficiency and resource conservation to hygiene applications, new machine concepts and design-oriented nonwoven solutions.

Modernizing Needling – DiloGroup at Techtextil & INDEX 2026

With the theme “Modernizing Needling”, the DiloGroup presents a comprehensively enhanced portfolio for needling technology. The objective is to further increase the performance and application range of needlefelt production lines in terms of productivity, flexibility, and the development of new products, thereby meeting the growing demands of modern technical textiles.

A Penteadora starts up ANDRITZ textile recycling and needlepunch nonwoven lines in Portugal

A Penteadora SA has successfully started up a complete mechanical textile recycling line and a needlepunch nonwoven line supplied by ANDRITZ at its production site in Unhais da Serra, Portugal. This investment enables A Penteadora to expand its industrial capabilities and develop a new generation of solutions based on pre- and post-consumer recycled textiles. The input materials originate from its own production waste and other textile waste streams. Both lines are fully operational, and the first products are expected to reach the market in July.

ReHubs elects new Board of Directors to lead the next phase of ReHubs’ strategy to recycle 2.7 million tonnes of textile waste annually by 2035

ReHubs has elected its new Board of Directors, marking an important milestone as the industry alliance continues to accelerate the industrial scale-up of textile-to-textile recycling across Europe. The election took place during the ReHubs Annual Event in Brussels on June 23rd, held alongside the Textile Recycling Expo and Future Fabrics Expo. The newly elected Board combines expertise from across the textile value chain, reflecting ReHubs' collaborative approach to solving the industry’s textile waste crises.

Reju opens its first R&D Center in the U.S. in Conshohocken, Pennsylvania

Reju, the company specializing in textile regeneration, today announced the opening of a Research and Development (R&D) Center in Conshohocken, Pennsylvania, the company's first proprietary research center in North America. Located within Technip Energies' existing Advanced Materials and Catalysts research center, the lab will allow Reju to accelerate the rollout of its recycling technologies and develop its next-generation circular solutions.