#INDEX 23

2023-02-08

Dilo shows at the Index how costs can be reduced with innovations

This year and in quick succession, there will be two flagship exhibitions for the textile and nonwovens industries. The first one - INDEX in Geneva from April 18 to 21, 2023 - for textile production with special focus on disposable textiles used in hygiene, medicine and similar applications, followed by ITMA in Milan from June 8 to 14, 2023 which shows the latest developments in textile machinery. This most important exhibition of its kind presents investments in the textile production process which meet the latest ecological demands for sustainability, recycling and reduction in energy consumption.

DiloGroup plans to participate in both exhibitions and present at INDEX the latest developments in needling technology in anticipation of the machinery exhibition ITMA and to draw the visitors’ attention to the latest demands of environmental sustainability in nonwoven production. The research work of DiloGroup traditionally focuses on production lines for the webforming and needling of staple fibre material. After years of gradual advancements in the intense needling technology, DiloGroup has succeeded in achieving the industrial scale of “MicroPunch” intense needling technology.

Good abrasion resistance of this intensely needled material allows the production of apparel, artificial leather, battery separators and filter media as well as medical and hygiene nonwovens.

The production of comfort tissues with a weight range of 30 to approx. 60 g/m2 made from fine fibre blends using polyester and viscose has been a domain of the water-entangling technology so far. This product being a typical disposable is in the crossfire regarding sustainability and recyclability. Therefore biodegradable or decomposable fibre material is the target for more environmental sustainability.

In addition, for the evaluation of a web consolidation process, low carbon emission and low energy consumption are important criteria.

The classical needling technology and its qualification for the production of lightweight nonwovens at low cost/kg has been technologically and economically proved in the meantime after many years of research work. It has become possible by an intense concentration of needles in the board and very fine barbs on these specialty needles which allow an economic mounting and quick exchange due to a new module design.

Compared to water-entangling lines, the “MicroPunch” needling line provides a drastic reduction in energy consumption (electricity and gas).

In view of heavily increased costs for electricity and gas, this reduced consumption has a great impact on the total cost for a kilogram of finished product in many countries.

DILO looks forward to welcoming you at booth # 2010 during INDEX.

“Needle punching technology is more universal and sustainable than ever!”

Needle punching technology was long regarded as a rather traditional and comparatively slow technology within the nonwovens industry. In this interview, Johann Philipp Dilo explains why needle punching is more relevant than ever today – ranging from energy efficiency and resource conservation to hygiene applications, new machine concepts and design-oriented nonwoven solutions.

Modernizing Needling – DiloGroup at Techtextil & INDEX 2026

With the theme “Modernizing Needling”, the DiloGroup presents a comprehensively enhanced portfolio for needling technology. The objective is to further increase the performance and application range of needlefelt production lines in terms of productivity, flexibility, and the development of new products, thereby meeting the growing demands of modern technical textiles.

Brazil sets new cotton export record and consolidates global leadership

Brazil ended the 2025/26 commercial year with a new record, consolidating its position as the world’s largest cotton exporter. Between August 2025 and July 2026, the country shipped 3,373,941 tonnes of the fiber, 19% more than in the previous cycle, and reached record revenue of US$5.3 billion. The result represents a milestone in Brazil’s expansion in the international market and reinforces the country’s role as a strategic supplier to the global textile industry.

The LYCRA Company expands its co-creation vision through an immersive Lifestyle District at Intertextile Shanghai.

The LYCRA Company, a global leader in fiber and technology solutions for the apparel industry, is reimagining the trade show experience at Intertextile Shanghai Apparel Fabrics Autumn Edition, which opened today in China. Building on the success of last year's ALL IN concept, the company has expanded its co-creation vision into a 356-square-meter Lifestyle District featuring partners Jingzili New Material, JYT Textile, Lianxingfa Knitting, and Trend Textile. The district is part of a larger 895-square-meter pavilion showcasing a total of 19 co-exhibitors. Together, they demonstrate how innovations in fiber, fabric, and garments can be combined to create compelling solutions for both work and play.

Plastic-free stretch technologies drive new direction for denim innovation

As the denim industry looks for ways to reduce its reliance on synthetic fibres, plastic-free stretch technologies are gaining momentum. Developments based on mechanical fabric construction and natural rubber are demonstrating that comfort and stretch can be achieved without conventional elastane, supporting both recyclability and circular product design.