#Dyeing, Drying, Finishing

2023-09-14

Rudolf commissions Baldwin’s TexCoat™ G4 lab-scale precision spray unit

Rudolf GmbH, a leading provider of chemicals to the textile industry, can now offer side-by-side performance tests of the age-old “dip and squeeze” pad versus precision spray finishing with the delivery of Baldwin Technology Inc.’s TexCoat ™ G4 lab-scale unit

Textile manufacturers can now conduct side-by-side pad vs. precision spray finishing trials at customer service center in Germany

Rudolf, founded more than 100 years ago and based in Geretsried, Bavaria, offers a wide portfolio of chemical solutions and services that increase innovation and sustainability along the entire textile value chain, from fiber to finish.

“The commissioning of Baldwin’s lab scale TexCoat in Rudolf’s Customer Solution Center further strengthens the partnership of our two companies and provides the technical expertise to the textile industry in transitioning from pad to TexCoat G4 precision spray finishing,” said Rick Stanford, Baldwin’s VP of Global Business Development, Textiles.

The new TexCoat lab-scale unit at Rudolf’s Geretsried, Germany-based Customer Solution Center, tests the sprayability of chemicals on fabrics as an additional tool to help the market transition to precision spray with confidence in the performance and sustainability of the end result.

With Baldwin’s innovative system, the chemistry is precisely distributed across the textile surface and is applied only where it is required, on one or both sides of the fabric. The non-contact technology eliminates chemistry dilution in wet-on-wet processes, allowing full control of maintaining consistent chemistry coverage rates.

Plus, pad bath contamination is eliminated, and changeovers are only required when there is a change of finish chemistry. On wet-on-dry processes, the finish is applied with 50% of the amount of water required for pad finishing. Dryer fabric entering the stenter means less water to evaporate resulting in less energy and higher production speeds.

More specifically, with Baldwin’s TexCoat G4, textile finishers can expect unprecedented tracking and control of the finishing process for consistent quality. Changeovers are easily and quickly performed thanks to recipe management, including automated chemistry and coverage selection. Furthermore, the system takes speed information from the drying process to insure exact coverage regardless of any change in speed. TexCoat G4 measures every drop of chemical usage ensuring that the amount of chemical add-on is precise.

In addition, the TexCoat G4 system can process a wide range of low-viscosity water-based chemicals, such as durable water-repellants including PFAS-free, softeners, anti-microbials, easy care resins, flame retardants and more. Baldwin’s innovative technology utilizes the same chemicals used in the traditional pad bath, with no special auxiliaries required.

For a list of Rudolf-approved chemicals, click here:

https://www.flipsnack.com/BB6FA8DEFB5/baldwin-textile-solutions/full-view.html

“We are excited to introduce the TexCoat™ G4 lab-scale unit to the textile industry in collaboration with Baldwin Technology Inc.,” said Norbert Haberer, Rudolf Director of Finishing Chemicals. “This innovative precision spray technology revolutionizes finishing processes, delivering consistent quality while minimizing waste and resource consumption. At Rudolf GmbH, we remain committed to driving sustainability and innovation across the textile value chain and offer a new service in our in-house application labs”

RUDOLF gets the exclusive global distribution rights for Sanitized® textile technologies

With effect from today, RUDOLF officially assumes exclusive global distribution rights for Sanitized® textile technologies from SANITIZED AG. This is the next milestone in the strategic collaboration announced in 2025, with the partnership between the two companies now fully implemented and expanded worldwide.

RUDOLF appoints Marcos Furrer as CEO, Dr Gunther Duschek as CTOO and Dr Oliver Kusterle as CSO – Dr Wolfgang A. Schumann becomes Chairman of the Board of Directors

RUDOLF, a leading global medium-sized specialty chemical company, is adopting a new management structure at the beginning of 2025 to accelerate the implementation of its strategic goals. The aim remains to further strengthen RUDOLF‘s international market position and to sustainably, expand the company‘s innovative strength in an increasingly dynamic competitive environment.

RUDOLF introduces innovative digital pigment printing toolbox

RUDOLF, a world leader in speciality chemicals, announces a development in digital textile printing with the introduction of its new Digital Pigment Printing Toolbox. Continuous research and development enables RUDOLF to offer products with maximum performance and minimum environmental impact. Interest in digital pigment printing is growing because it has the advantage over other printing technologies of eliminating one process step. With pigment printing, there is no need for posttreatment, which means that the water required for post-treatment can be saved.

Orthopac RVMC-20 plus: German Engineering for Smarter Weft Straightening

In times of rising cost pressure and growing quality demands, textile producers worldwide are searching for solutions that combine precision, efficiency, and sustainability. With its latest innovation, the Orthopac RVMC-20 plus, Mahlo once again demonstrates the strength of German engineering: improving proven technology to meet today’s challenges.

Precision jet dyeing moves towards industrial scale as Alchemie partners with Acatel

BTMA member Alchemie Technology, the pioneer of precision jet dyeing solutions based in Cambridge, UK, is partnering with Acatel, the Portuguese leader in sustainable textile manufacturing. The two companies will work together to validate and optimise Alchemie’s Endeavour system for knitted cellulosic fabrics.

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

Knowledge that drives progress: Techtextil and Texprocess forums strengthen the global textile industry with a future-oriented programme

From AI-supported production optimisation and digital manufacturing solutions to circular technologies and bio-based high-performance materials: the Techtextil and Texprocess forums provide answers to the key challenges of the global textile industry with a curated content programme. As hubs for innovation and knowledge, they enhance competitiveness and offer orientation in changing markets. From 21 to 24 April 2026, Frankfurt is once again the global meeting point for thought leaders from industry, research and business.

Enhanced protection without added weight: Innovative technology for flame-retardant textiles doubles reaction time and ensures high wearing comfort

Flame-retardant textiles have long faced the same dilemma: the higher the level of protection, the greater the compromise in comfort, weight and breathability. This is especially important for workwear and protective clothing worn for long hours, where comfort is crucial to wearer acceptance and satisfaction. At Techtextil 2026 in Frankfurt, Swiss company Textilcolor AG will unveil pyroshell™, an innovative flame-retardant technology designed to tackle this challenge. Protection is provided by a graphite-based functional layer integrated into the textile structure, which doubles the reaction time before burns occur while significantly enhancing comfort. The material does not release any toxic fumes and offers textile manufacturers entirely new opportunities to design and produce protective and functional garments. It is also durable enough to withstand up to 50 industrial washes.