#Composites

2025-02-20

Large composite project for the Mataf ceiling in Mecca

Sicomin, a global leader in the production of epoxy resins, proudly announces its role in a collaboration with Premier Composite Technologies (PCT) for the Mataf extension at the Holy Mosque of Mecca, KSA. The project incorporates extensive uses of composite materials in architecture, with the Mataf Ceiling - a structure spanning 216,800 square metres - at its core.

Project showcases the potential of composites to revolutionize architectural applications

Composite materials were the only viable solution capable of meeting the ambitious weight and performance demands of the ceiling installation, with Sicomin epoxy systems, quadraxial stitched glass fabric and carbon reinforcements being used to create lightweight and intricately decorated soffit panels that define the Mataf Ceiling.

Installed across four levels surrounding the Mataf walkway and the sacred Kaaba, the ceiling was designed, fabricated, and installed by PCT. Each individual panel, produced in Dubai and measuring up to 12 x 3 metres, showcases Arabic mashrabiya patterns crafted from ultra-high-performance concrete (UHPC) and engineered stone agglomerate inlays. These panels meet strict weight requirements of 67 kg/m² while incorporating critical functionalities such as acoustic insulation, fire protection, and integrated custom LED lighting.

To meet the project’s rigorous technical requirements and ambitious timeline, Sicomin supplied its SGi 128 Bio Gelcoat and SR 1122 Fire Retardant Epoxy. Working closely with PCT, Sicomin developed a custom lower-viscosity version of the SR1122 resin, enhancing fibre wet-out and optimizing production efficiency. This development enabled PCT to achieve its output levels during peak production. Sicomin also supported extensive third-party fire testing, ensuring that the SR 1122 panels with SGi 128 Bio Gelcoat complied with the ASTM E84 Class A standard.

To meet the tight production schedule, Sicomin established a dedicated warehouse in Dubai, ensuring a flexible and reliable supply chain. This logistical capability supported PCT’s average production rate of 6,000 square metres per month, while accommodating design approvals, installation constraints, and the complexities of mold fabrication.

The Shamia Expansion, initiated in 2014 and resumed in 2020 after a temporary pause, is set for completion in Q3 2025. This phase of the project represents a major milestone in the use of composites in architecture, with additional phases and further collaborations already in development.

“We are very proud to have expanded our UAE warehousing and production capacity in France to ensure a fast and secure supply chain for PCT,” comments Ken Marcovich, CEO, Sicomin. “Our goal is to enable our customers to achieve their ambitions. By delivering Fire Resistant, GreenPoxy and Architectural systems at an industrial scale, we ensure they never encounter supply limitations.”

Hannes Waimer, CEO, Premier Composite Technologies, added: “The Mataf Extension has been a landmark project for us. The complexity of the Mataf Ceiling required a unique combination of innovative materials, precise engineering, and flawless execution. Sicomin’s support, from custom resin development to reliable material supply, has been essential in helping us meet the project’s demanding specifications and timelines.”

A section of the Mataf Ceiling manufactured by PCT will be on display on the Sicomin stand at JEC World 2025, Paris.

Sicomin appoints CS Kompozyty as exclusive Distributor for Poland

Sicomin is pleased to announce the appointment of CS Kompozyty as its exclusive distributor for Poland. The partnership will provide Polish composite manufacturers with comprehensive access to Sicomin's broad range of performance epoxy resins, green epoxies, hardeners, and adhesive solutions, supported by local technical expertise and rapid delivery capabilities.

Sicomin announces Ken Marcovich as new CEO

After successfully leading the expansion of Map Yachting, Ken Marcovich, the elder son of the Marcovich family, is now stepping into the role of CEO at Sicomin. He succeeds his father, Philippe Marcovich, who has led Sicomin for 42 years, transforming the company into a global leader in epoxy resin systems and advanced composite materials.

Fewer pores, greater impact tolerance: Peter Dornier Foundation Prize 2026 honours material research on fibre-reinforced composite components for aerospace industry

Microscopically small pores that form during manufacture, or barely visible impact damage, can severely impair the load-bearing capacity and service life of fibre-reinforced composite components. Two young researchers have presented groundbreaking work in this field and will both be awarded the 2026 Peter Dornier Foundation Prize: Dr.-Ing. Benedikt Neitzel from the Technical University of Ilmenau for his doctoral thesis on pore minimisation in the RTM process, and Johanna Buschmann, M.Sc., for her master’s thesis, completed at the German Aerospace Centre, on the improved impact tolerance of 3D fabrics compared to 2D laminates.

JEC Forum Southeast Asia 2026 highlights Taiwan as a strategic hub for the global composites industry

The third edition of JEC Forum organized in Southeast Asia brought together 350+ participants from 22 countries for three active days of high-level Business Meetings, conferences, and networking, emphasizing Southeast Asia’s growing role in the global composites market. Held for the first time in Taipei from 23 to 24 June 2026, following the successful first editions in Bangkok, JEC Forum Southeast Asia 2026 confirmed its position as the region’s leading business platform dedicated to the composites industry.

MEL Composites supports ELA Aviation with advanced composite materials

MEL Composites is supplying advanced composite materials and process consumables to ELA Aviation for the production of its next-generation gyroplanes. The collaboration underlines MEL Composites’ growing role in advanced aerospace mobility, providing lightweight materials designed to improve aircraft performance, manufacturing efficiency and structural reliability.

Brazil sets new cotton export record and consolidates global leadership

Brazil ended the 2025/26 commercial year with a new record, consolidating its position as the world’s largest cotton exporter. Between August 2025 and July 2026, the country shipped 3,373,941 tonnes of the fiber, 19% more than in the previous cycle, and reached record revenue of US$5.3 billion. The result represents a milestone in Brazil’s expansion in the international market and reinforces the country’s role as a strategic supplier to the global textile industry.

The LYCRA Company expands its co-creation vision through an immersive Lifestyle District at Intertextile Shanghai.

The LYCRA Company, a global leader in fiber and technology solutions for the apparel industry, is reimagining the trade show experience at Intertextile Shanghai Apparel Fabrics Autumn Edition, which opened today in China. Building on the success of last year's ALL IN concept, the company has expanded its co-creation vision into a 356-square-meter Lifestyle District featuring partners Jingzili New Material, JYT Textile, Lianxingfa Knitting, and Trend Textile. The district is part of a larger 895-square-meter pavilion showcasing a total of 19 co-exhibitors. Together, they demonstrate how innovations in fiber, fabric, and garments can be combined to create compelling solutions for both work and play.

Plastic-free stretch technologies drive new direction for denim innovation

As the denim industry looks for ways to reduce its reliance on synthetic fibres, plastic-free stretch technologies are gaining momentum. Developments based on mechanical fabric construction and natural rubber are demonstrating that comfort and stretch can be achieved without conventional elastane, supporting both recyclability and circular product design.