#Carpets

2024-03-21

Sustainable machine and plant technologies for the carpet industry in the Middle East

DOMOTEX Middle East is the leading event for the carpet and flooring industry in the Middle East. It focuses on machine-made carpets, textile carpets and handmade carpets.

Oerlikon's Polymer Processing Solutions division and its joint venture partner BB Engineering will also be on hand to provide information about their sustainable machines and plant technologies at the ATAG Export & Import stand E10.

The BCF S8 system offers high productivity and expands the product portfolio to a level that can hold its own in a constantly changing market.

Part of Oerlikon Barmag's efficient solution for the production of excellent quality high-titer yarns: the eAFK Big V multi-spindle texturing machine.

BB Engineering's VacuFil® system recycles post-consumer and post-production polyester waste.

Oerlikon Polymer Processing Solutions at the Domotex Middle East in Dubai

The company will be presenting trade fair visitors with complete solutions ranging from melt to yarn, fibers and nonwovens. "Our customers are showing great interest in factory projects that cover everything from our in-house polycondensation plant or extrusion to textured yarn and the corresponding digital solutions. This holistic approach enables us to supply all process steps from a single source and to guarantee coordinated technology that ensures the high quality of the yarn produced," explains Sales Director Jilali Lakraa.

New bicomponent BCF yarn for the carpet market

Quality, efficiency and performance - with its latest development in bicomponent yarns for carpet production, Oerlikon Neumag meets the carpet market's demand for new innovative BCF yarns. "The new BICO BCF yarn is characterized by a richer and higher volume while significantly reducing raw material consumption in carpet production," explains Jilali Lakraa. At the exhibition stand, interested visitors will be able to see sample yarns and carpets, find out about the product range and have in-depth discussions with the experts about the advantages of BICO-BCF yarn in various applications.

WINGS HD and eAFK Big V: Efficient production of high-titer products in the POY and DTY process

Oerlikon's knowledge of all relevant technologies in manmade fiber spinning makes it the only manufacturer in the world to offer a comprehensive range of services for the production of carpet yarns. The plant concept based on a POY and texturing process is designed for a carpet and home textile product range that requires particularly soft and fluffy polyester yarns with BCF-like properties. The aim here is to produce yarns with a maximum count of 1200den and over 1000 filaments. Typical products are, for example, a 1200den f1152 or 600den f1152 as well as 900den f864. The machine concept consists of the well-known WINGS HD POY winder and the eAFK Big V texturing machine.

If DTY yarns of up to 1200den with up to 1152 filaments are standardly plied from four POY bobbins 300d/288f on a DTY machine, the process has a fundamental disadvantage: half of the available winding positions of the texturing machine remain unused. Here, Oerlikon Barmag offers the yarn producer a highly efficient solution: the spinning concept with WINGS HD take-up unit in combination with an automatic eAFK Big V multi-spindle texturing machine is currently the only solution on the market that produces excellent quality high-titer yarns with maximum machine efficiency.

VarioFil® - flexible compact spinning system for countless applications

Whether carpets and upholstery fabrics, fashion and sports or seat belts and airbags - a wide range of products is no challenge for the VarioFil® system from BB Engineering. The compact turnkey system is also ideal for producers who manufacture small batch sizes or specialized products. It is similarly flexible when processing different polymers, regardless of whether they are PET, PP, PA 6 and PA 6.6 or PBT. Customized conversion packages allow the system to be quickly adapted to constantly changing market requirements. In combination with Oerlikon texturing machines, a wide range of end products can be covered. This ranges from standard textile yarns to textured yarns with BCF-like properties.

Recycling is the future

Another rPET solution is the VacuFil® system from BB Engineering. VacuFil® is a unique and innovative PET recycling system that combines gentle large-scale filtration and targeted regulation of intrinsic viscosity (IV) for consistently excellent rPET melt quality. IV is the key quality feature in PET recycling and rPET processing. It determines the melting performance in the production process and the properties of the end products, such as BCF yarns, and is therefore essential for the recycling process.

Oerlikon Manmade Fibers Solutions hosted successful Technology Day 2025 in India

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Oerlikon reports third quarter 2024 results, highlights strong execution in a challenging market landscape

In the third quarter of 2024, Oerlikon reported a stable operational Group EBITDA margin, despite challenging market conditions, thanks to a focus on pricing, cost management, and efficiency across both divisions. Group order intake saw a 4% year-over-year decline at constant FX, attributed to temporary market softness in Surface Solutions, while orders in Polymer Processing Solutions showed signs of stabilization.

Global market overview: Carpets & Rugs strengthens the carpet industry with trends, expertise and an expanded portfolio

Heimtextil 2026 rolls out Carpets & Rugs more extensively than ever before: With a new structure and an expanded offering, the leading trade fair for home and contract textiles and textile design brings together leading suppliers and relevant product categories under one roof. For the first time, premium unique pieces round off the global range.

Room for more: experience brand diversity at Heimtextil 2026

Interior designers are planners, craftspeople, consultants and designers all at once. Many of them work alone or in small teams - under high time pressure, with a clear goal: to design rooms that are harmonious down to the last detail. This makes it all the more important to have offerings that provide guidance, open up new perspectives and support the development of holistic solutions. Heimtextil 2026, taking place from 13 to 16 January in Frankfurt, offers exactly that: a newly structured hall concept that enables targeted comparisons, saves time and provides valuable inspiration for consulting practice.

DOMOTEX 2026 gains momentum

DOMOTEX 2026 in Hannover is experiencing strong exhibitor demand. The expanded concept focusing on holistic interior design is receiving broad approval across the market. Companies such as Kronospan, Weitzer Parkett, Amorim, Unilin, Classen, Saint-Gobain, and many others have already confirmed their participation.

DOMOTEX maintains its leading market position

Preparations for DOMOTEX 2026 are in full swing, and the positive response to the new concept confirms the relevance of the world’s leading trade fair for carpets, flooring and interior finishing. The newly introduced participation formats, in particular, have been well received by the market. In addition, strong partners such as DECOR-UNION and MEGA have reaffirmed their cooperation with DOMOTEX.

Navis TubeTex announces U.S. partnership with Icomatex

Navis TubeTex, a global leader in advanced dyeing and finishing machinery solutions, is pleased to announce a new partnership with Icomatex (www.icomatex.com), a respected European manufacturer of high-quality stenters and textile finishing equipment. Under this agreement, Navis TubeTex will exclusively represent the Icomatex stenter line in the United States.

ADVANSA launches ADVA®tex: A new step toward textile-to-textile recycling

ADVANSA has introduced ADVA®tex, a new filling fibre made entirely from recycled pre-consumer textile waste, positioning the material as a significant step forward in textile-to-textile (T2T) recycling. The fibre is designed for use in duvets, pillows, mattresses, and furniture applications and is available in three versions.

KARL MAYER celebrates 35 years of EL pattern drive

KARL MAYER is celebrating an anniversary this year: on 30 November 1990, the first warp knitting machine with electronic guide bar control, the KS 4 EL, was delivered – another milestone for patterning. As early as 1980, the SU gearbox with the MRS42SU had initiated the transition from mechanical chains to digital data.