#Textiles & Apparel / Garment

2018-09-12

Sympatex to introduce its revolutionary UTMOSPHERICTM shoe technology

Thanks to a thermal moulding process, elaborate manufacturing processes are now a thing of the past. Sympatex UTMOSPHERICTM adapts perfectly to any foot shape, without seams and creases.

Using a sophisticated, innovative process, Sympatex Technologies has developed a manufacturing technology that allows lasting three- dimensional shape forming of their laminates. Sympatex *UTMOSPHERICTM is produced by means of a thermal moulding process, and is a liner that adapts perfectly to the shape of the foot, without seams and creases and without compromising the quality and functionality of the laminate. Combined with appropriate textiles, the sustainable polyester-based high- performance membrane from Sympatex is the perfect base material for this. UTMOSPHERICTM will be presented to the general public for the first time at the Sympatex booth (Hall 22P M11-M19/N12-N20) at this year’s Lineapelle trade show (25 to 27 September 2018, Milan).

With UTMOSPHERICTM, the traditional process involved in producing a liner can in future be made redundant when manufacturing a waterproof outdoor shoe. Today, a shoe of this nature is pretty much expected to be not only waterproof but also breathable to ensure that your feet stay dry and comfortable even during strenuous hikes and ascents. Manufacturing the interior of such a shoe is, however, generally still a complex manual process. Since the necessary membrane-based functional laminate has until now only been available in two- dimensional form, it takes a great deal of time and effort to create a three-dimensional foot shape. At the same time, the cuts and seams required to achieve this inevitably damage the membrane, which means that water impermeability properties then have to be re-created in the final steps by means of tape.

While this has been an accepted method in the industry so far, these times are now finally over. Instead, a thermally moulded three-dimensional UTMOSPHERICTM liner is optimised to fit the required final shape and can directly be integrated in the existing manufacturing processes.

“It can reasonably be expected that this innovation will open up a completely new chapter in the development of outdoor shoes, as it offers significant improvements both for the manufacturer, on the process side, and for the customer, in terms of added comfort”, says Dr. Rüdiger Fox, CEO at Sympatex Technologies. “We were guided by lean principles in our innovation process, and simply refused to accept that you first have to perforate and cut up waterproof materials, only to then seal them again by means of complex handicraft”, adds Fox.

Prototype series for the first pilot customers have already been in the development phase for several weeks, and will be launched during the course of next year. Due to the overwhelming feedback, production machine development has also already been started, with a view to going into full series production by the end of 2019 at the latest. Plans for modular production facilities in the manufacturing countries are also already in place.

Mario Jorge Machado re-elected President of EURATEX

The EURATEX General Assembly has re-elected Mario Jorge Machado as President of EURATEX, renewing its confidence in his leadership at a crucial moment for the European textile and clothing industry. The sector is facing rising costs, global competitive pressure and an increasingly challenging transition towards sustainability and digitalisation.

Next week’s focus: Intertextile Shenzhen & Yarn Expo Shenzhen fuse textile tradition with sustainable, digital trends

Fashion will not be left behind in one of the world’s undisputed tech and manufacturing capitals. Which is why next week, at Intertextile Shenzhen Apparel Fabrics and Yarn Expo Shenzhen 2026, the organisers have made special efforts to integrate textile topics such as materials innovation, holistic sustainability, digitalisation and AI. Yet, from 9 – 11 June at the Shenzhen Convention and Exhibition Center, the platform also includes timeless tradition and heritage-inspired evolution in equal measure. Across both shows, over 600 exhibitors from 11 countries and regions are set to showcase everything from Peruvian alpaca wool fabrics to tea-derived fibres, while their fringe programmes will explore diverse solutions along the entire value chain.

GenuTrace client advisory: Is your cotton supply chain UFLPA ready?

U.S. Customs and Border Protection has released updated operational guidance (CBP Publication No. 5560-0526) expanding its forced labor enforcement framework. The guidance supersedes the original 2022 UFLPA Operational Guidance and now covers all forced labor enforcement authorities — UFLPA, CAATSA, and WROs/Findings — in a single unified document. For cotton importers, the enforcement posture has not softened. It has become more structured, more documented, and more demanding. Learn more about UFLPA.

STOLL: Agreement signed for the divestiture of selected assets

In early 2025, KARL MAYER announced its strategic decision to focus on its core business areas of WARP KNITTING, WARP PREPARATION, and TECHNICAL TEXTILES. As part of this move, the flat knitting machine business under the STOLL brand was discontinued and the production site in Reutlingen was closed in October 2025.

TERNAfil wins first place at PitchMiUp Night 2026 in Minden

The RWTH spin-off TERNAfil has developed MAXCarbon, a new high-performance hybrid fibre that combines the mechanical performance of carbon with the temperature and corrosion resistance of ceramic materials. For this development, TERNAfil was awarded first prize at the PitchMiUp Night in Minden on 21 May 2026.