#Textiles & Apparel / Garment

2018-09-12

Sympatex to introduce its revolutionary UTMOSPHERICTM shoe technology

Thanks to a thermal moulding process, elaborate manufacturing processes are now a thing of the past. Sympatex UTMOSPHERICTM adapts perfectly to any foot shape, without seams and creases.

Using a sophisticated, innovative process, Sympatex Technologies has developed a manufacturing technology that allows lasting three- dimensional shape forming of their laminates. Sympatex *UTMOSPHERICTM is produced by means of a thermal moulding process, and is a liner that adapts perfectly to the shape of the foot, without seams and creases and without compromising the quality and functionality of the laminate. Combined with appropriate textiles, the sustainable polyester-based high- performance membrane from Sympatex is the perfect base material for this. UTMOSPHERICTM will be presented to the general public for the first time at the Sympatex booth (Hall 22P M11-M19/N12-N20) at this year’s Lineapelle trade show (25 to 27 September 2018, Milan).

With UTMOSPHERICTM, the traditional process involved in producing a liner can in future be made redundant when manufacturing a waterproof outdoor shoe. Today, a shoe of this nature is pretty much expected to be not only waterproof but also breathable to ensure that your feet stay dry and comfortable even during strenuous hikes and ascents. Manufacturing the interior of such a shoe is, however, generally still a complex manual process. Since the necessary membrane-based functional laminate has until now only been available in two- dimensional form, it takes a great deal of time and effort to create a three-dimensional foot shape. At the same time, the cuts and seams required to achieve this inevitably damage the membrane, which means that water impermeability properties then have to be re-created in the final steps by means of tape.

While this has been an accepted method in the industry so far, these times are now finally over. Instead, a thermally moulded three-dimensional UTMOSPHERICTM liner is optimised to fit the required final shape and can directly be integrated in the existing manufacturing processes.

“It can reasonably be expected that this innovation will open up a completely new chapter in the development of outdoor shoes, as it offers significant improvements both for the manufacturer, on the process side, and for the customer, in terms of added comfort”, says Dr. Rüdiger Fox, CEO at Sympatex Technologies. “We were guided by lean principles in our innovation process, and simply refused to accept that you first have to perforate and cut up waterproof materials, only to then seal them again by means of complex handicraft”, adds Fox.

Prototype series for the first pilot customers have already been in the development phase for several weeks, and will be launched during the course of next year. Due to the overwhelming feedback, production machine development has also already been started, with a view to going into full series production by the end of 2019 at the latest. Plans for modular production facilities in the manufacturing countries are also already in place.

German textile industry and retailers form alliance to shape textile EPR system

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Intertextile Apparel concludes with strong global engagement and future-focused sourcing momentum

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Jeanologia Sustainability Report highlights environmental impact of textile technologies

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Texhibition Istanbul strengthens international sourcing profile with innovation and technical textiles

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HeiQ & Archroma and Lenzing & Armedangels win ITMF International Collaboration Awards 2026

The International Textile Manufacturers Federation (ITMF) has named two industry partnerships as winners of the ITMF International Collaboration Awards 2026. The awards go to collaborations between HeiQ and Archroma as well as Lenzing and Armedangels, highlighting joint approaches to innovation and sustainability across different parts of the textile value chain.

180 years of TESTEX: From Zurich silk testing to global certification

For 180 years, TESTEX has developed alongside the textile industry while maintaining the same underlying purpose: creating trust through independent and reliable measurement. Founded in Zurich in 1846 as the Zurich Silk Conditioning Institute, TESTEX has grown from a local institution serving the silk trade into an international Swiss testing and certification institute for textiles and leather.

Moving Advanced Recycling from Innovation to Implementation

The Advanced Recycling Conference 2026 explores technologies, markets, financing and scale-up of innovative recycling solutions for waste streams including mixed plastic waste, textiles and PVC. Europe’s chemical and materials sector faces growing pressure to close carbon loops, strengthen raw-material safety and resilience and meet increasingly ambitious EU recycling targets. Against this backdrop, the Advanced Recycling Conference (ARC) will bring together industry leaders, technology providers, researchers, innovators and policy-makers on 17–18 November 2026 in Cologne, Germany.

Cascale launches member-led process to shape 2030 strategy

Cascale has launched a member-led process to define the industry alliance’s strategic direction for the next decade. At the Cascale Annual Meeting 2026 in Athens, CEO Ying McGuire announced that members will contribute to an industry system map that will inform Cascale’s 10-year vision, its 2030 strategy and priorities for 2027. The new strategy is scheduled to be finalized in December.