[pageLogInLogOut]

#Textile chemistry

More sustainable modern design concept for footwear

Together with Brazilian footwear manufacturer Calçados Beira Rio, Covestro has developed this elegant concept shoe in which various more sustainable material solutions have been implemented. © Calçados Beira Rio / Covestro
Together with leading Brazilian footwear manufacturer Calçados Beira Rio, Covestro is developing concept shoes that combine a pioneering design with innovative, more sustainable material solutions. An elegant women's shoe and a comfortable casual shoe are used as examples to illustrate the variety of possibilities – from upper to lining, from sole to heel. The result is a more sustainable overall solution with superior performance and plenty of design possibilities.
  • Use of CO2 and biomass as raw materials
  • Plastic waste as a valuable resource
  • Low-solvent coatings and adhesives

Both shoes feature Covestro products derived from alternative raw materials such as CO2, biomass and plastic waste. These are a valuable resource as they provide carbon that can be put to use beneficially in a circular economy, instead of being released into the atmosphere as waste gas. Covestro is pioneering the use of such raw materials to reduce its dependence on fossil materials and increase the sustainability of the value chain.

Walking with CO2 technology

One example is the upper and inner lining of the two shoes. The base is a soft foam that ensures a good fit and comfortable footfall. Here, a precursor product was used that contains up to 20 percent carbon dioxide and is marketed by Covestro under the name cardyon®. The CO2 replaces some of the fossil raw materials previously used, but does not compromise the favorable properties of conventionally produced foam.

Two different types of thermoplastic polyurethane (TPU) are found in the outer soles of both women's shoes. One of them is also based on cardyon®; while in the other, 60 percent of the carbon content is derived from biomass. As a result, both products have a lower CO2 footprint than fossil-based TPU and help close the carbon cycle.

High heels made from recycled plastic

Covestro is also focusing on the recovery of plastic waste as part of its strategic program to support the circular economy, and is working with partners to develop new value-adding cycles to achieve this. For example, used polycarbonate products are shredded, cleaned, possibly mixed with new plastic and reused as recycled Makrolon®. In women's shoes, this lends lasting strength to the insole and heel.



No solvents

Footwear manufacturers such as Beira Rio want to offer more sustainable products for the benefit of their customers, but also want to improve hygienic conditions in production. That's why they are increasingly relying on water-based raw materials, which emit significantly fewer volatile organic components (VOCs) than the solvent-based substances used in the past.

INSQIN® technology is used in the lining, upper and heel of the women's pump, as well as in the synthetic upper material of the casual shoe. This technology is based on water-based polyurethane raw materials and was developed specifically for a more sustainable textile coating. Aqueous adhesives with the polyurethane dispersion Dispercoll® U provide the necessary strength in the upper and outer sole of both shoes.

Also this concept shoe for leisure features more sustainable, comfortable and aesthetic material solutions. © Calçados Beira Rio / Covestro
Also this concept shoe for leisure features more sustainable, comfortable and aesthetic material solutions. © Calçados Beira Rio / Covestro


More News from Covestro AG

#Smart Textiles

Covestro, FILK Freiberg, and OUT e.V. develop flexible, conductive polymer smart textile system

As the smart textiles market continues to grow across healthcare, personal protection, sportswear, and automotive applications, developers are seeking new ways to integrate electronic functionality directly into textiles, without the rigidity and complexity of conventional wiring. To address this challenge, FILK Freiberg Institute, an independent research institution with expertise in polymer coatings for textile applications, collaborated with Optotransmitter-Umweltschutz-Technologie (OUT) e.V. The joint project, funded under the German Industrielle Gemeinschaftsforschung (IGF) program of the Bundesministerium für Wirtschaft und Energie (BMWE), focused on developing flexible, conductive polymer surfaces for next-generation smart textiles.

#Techtextil 2026

Covestro to exhibit solutions for a more sustainable and productive textile industry at Techtextil 2026

Covestro will present a broad portfolio of material innovations for textile coatings, adhesive films and thermoplastic polyurethanes (TPUs) at Techtextil 2026 (Hall 11.0, Booth C79). The exhibits will demonstrate how advanced solutions can enhance durability, recyclability and manufacturing efficiency across applications such as automotive, infrastructure, protective apparel and sportswear. A particular focus will be on more sustainable coating technologies, including antimicrobial systems based on INSQIN® in combination with AGXX from Heraeus Precious Metals, as well as the integration of Pontacol® thermoplastic adhesive films into Covestro’s offering.

#Technical Textiles

Covestro showcases monomaterial concept in autonomous SUE People Mover

UE | STUDIOS has unveiled the fully autonomous electric minibus “Self-driving Urban E-Shuttle” (SUE), placing strong emphasis on sustainable material design. Developed within a project funded by the Federal Ministry for Economic Affairs and Energy (BMWE) and the European Union, the vehicle will begin public road testing this year. At the core of the concept is the consistent use of recyclable monomaterials to improve circularity at end of life.

#Textile chemistry

Covestro and Heraeus Precious Metals collaborate to enable safer, more sustainable antimicrobial textile coatings

Laboratory tests reveal that AGXX antimicrobial surface technology from Heraeus Precious Metals is fully compatible with Impranil® PU dispersions which are part of the waterborne INSQIN® textile coating technology from Covestro, paving the way for more sustainable antimicrobial textile coatings. This discovery comes at a key moment for the textile coatings industry. As the sharing economy continues to grow, more people are coming into regular contact with high-use surfaces, creating ideal conditions for bacteria, viruses, and other microorganisms to thrive.

More News on Textile chemistry

#Textile chemistry

Nicca names Archroma exclusive ZELAN™ distributor, extending a decade-long legacy

Archroma and Nicca Chemical are collaborating to support the continued growth of ZELAN™ non-fluorinated durable water repellents (DWRs) across the global textile industry. The announcement follows Nicca’s acquisition of the ZELAN™ business from The Chemours Company in March 2026 and extends Archroma’s decade-long legacy with the ZELAN™ brand.

#IGATEX 2026

BW Converting, Archroma and Monforts to highlight precision spray finishing at IGATEX Pakistan 2026

BW Converting, Archroma and Monforts will participate in IGATEX Pakistan 2026, held Oct. 15–18 at the Expo Centre Lahore, at Al-Ameen Trading Corporation’s stand F-2-09 in Hall 2. Together, the companies will highlight precision spray-finishing technology, textile chemistry expertise and application-development support to help Pakistan’s textile manufacturers evaluate opportunities to improve finishing performance and production efficiency.

#Recycled Fibers

Circ and Huafon partner to scale textile-to-textile recycling in China

Circ® and Huafon, a leading spandex producer in China, are partnering to build and scale a new multi-phase textile-to-textile recycling site in China, expanding Circ's global pathway to industrial scale. The project will be located within Huafon's industrial footprint and will use Circ's technology to process polycotton textile waste and recycle both inputs, recovering recycled PTA, recycled MEG and recycled cellulosic pulp for use in new textiles. The site will be developed in phases, with Phase 1 designed for approximately 200 metric tons of textile waste per day and additional capacity planned.

#Research & Development

An eco-friendly alternative to fluorocarbon treatments

Protective and outdoor clothing derives its durable water-, dirt- and oil- repellent properties from the application of fluorinated polymers or per- and polyfluorinated low-molecular- weight chemicals (PFCs). The beneficial properties thus achieved on textiles are offset by environmental and human health risks. For manufacturers of sports, medical, protective and automotive textiles, researchers at the Sächsisches Textilforschungsinstitut e.V. and the Leibniz Institute for Polymer Research have developed liquid-applied dispersions and solutions to functionalise textiles without the use of fluorine.

Latest News

#Functional Fabrics

ROICA™ presents stretch textile innovations from nine partners at PERFORMANCE DAYS 2026

ROICA™ by Asahi Kasei will return to PERFORMANCE DAYS Munich on October 13–14, 2026, presenting textile developments from seven European partners and two Japanese specialists under its global brand message, “STRETCH YOUR FUTURE.” Visitors can discover the developments at Booth P10 in Hall A4.

#IGATEX 2026

SHIMA SEIKI to showcase flat knitting and digital design solutions at IGATEX Pakistan 2026

Leading computerized flat knitting technology provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Pakistani representative ALMURTAZA MACHINERY CO., (PVT) Ltd., will exhibit at the upcoming International Exhibition for Garment, Textile Machinery and Accessories (IGATEX Pakistan 2026) in Lahore, Pakistan, from October 15–18. SHIMA SEIKI will introduce computerized flat knitting machines, 3D design software and various web platforms as proposals for sustainable production through innovative shaping technology and the latest digital solutions.

#Dyeing, Drying, Finishing

Brazilian market leader Cedro Têxtil focuses on greater efficiency, sustainability, and product quality with Brückner

After more than 150 years of company history, Cedro Têxtil is once again embracing the challenges of a changing industry. Widely recognized as the largest manufacturer of workwear fabrics in Latin America, the Brazilian textile company continues to invest in the modernization of its production facilities. A key milestone in this process was the decision to install a state-of-the-art Brückner stenter frame just over a year ago.

#Recycling / Circular Economy

The Or Foundation, adidas, BESTSELLER, H&M Group, and Inditex launch Apparel Recovery Coalition, responding to impacts of post-consumer textile exports

adidas, BESTSELLER, H&M Group, Inditex and The Or Foundation, with support from Circle Economy, unveiled the Apparel Recovery Coalition (ARC). The coalition will explore how producer responsibility systems can support circular pathways such as reuse, upcycling, recycling, and responsible waste management in countries that receive large volumes of exported secondhand apparel.

TOP