#Techtextil / Texprocess 2024

2024-04-18

Bio-based insulation textiles instead of synthetic insulation materials are set to revolutionise the construction world

(c) 2024 ITA - The insulation of various aerogel fibres is illustrated using the example of a cushion

Using bio-based and bio-degradable, recyclable insulation textiles to sustainably insulate heat and reduce energy consumption and the carbon footprint - the Aachen-based start-up SA-Dynamics has developed a solution for this dream of many building owners together with industrial partners. SA-Dynamics won the second Innovation Award in the "New Technologies on Sustainability & Recycling" category at the leading textile trade fairs Techtextil and Texprocess for this development.

The bio-based recyclable insulation textiles consist of 100 percent bio-based aerogel-fibres. They contain up to 90 percent air, trapped in the nano-pore system of the aerogel-fibres. The bio-based raw material is sustainably sourced and certified. The insulation textiles made from bio-based aerogel fibres are said to insulate the same or even better than synthetic insulating materials of fossil origin like PET, PE or PP and mineral or stone wool.

"By using bio-based aerogels, we are doing away with fossil-based materials and doing something for the environment and climate," explains Maximilian Mohr, Chief Technical Officer (CTO) at SA-Dynamics. "We are thus meeting the regulatory measures of the EU and the governments of many countries for more climate and environmental protection. By using bio-based, recyclable aerogels, we can revolutionise the world of construction. Come to Techtextil at our booth at the Elmatex joint booth in hall 12.0 D63 and see for yourself."

The Techtextil and Texprocess Innovation Awards ceremony will take place on 23 April 2024 at 12.30 pm in Hall 9.0 in Frankfurt/Main, Germany.

The Aachen-based start-up SA-Dynamics is made up of researchers from the Institut für Textiltechnik (ITA) and the Institute of Industrial Furnace Construction and Heat Engineering (IOB) at RWTH Aachen University.

The bio-based aerogel fibres originate from the LIGHT LINING research project of the BIOTEXFUTURE innovation area. The LIGHT LINING research project focussed on sports and outdoor textiles. The research results are transferable to the construction sector.

Pellet press enables thermomechanical textile recycling on a pilot scale at ITA

Since the end of 2025, the technical centre of the Institut für Textiltechnik (ITA) of RWTH Aachen University has been equipped with a pellet press from the manufacturer Amandus Kahl GmbH & Co. KG, Reinbek, Germany. This press can efficiently compact shredded synthetic textiles at a throughput of up to 25 kg/h and process them into pellets with a diameter of 4 mm.

Solid Air Dynamics wins second place at RWTH Innovation Award

On 30 January, RWTH spin-off Solid Air Dynamics was awarded second place in the RWTH Innovation Awards for its research in the field of aerogel fibres. Manufactured from renewable raw materials, aerogel fibres offer outstanding thermal insulation, are extremely lightweight and completely biodegradable, and can consist of over 90 per cent air.

Award-winning research for sustainable carbon fibre cycles

Sustainable recycling of carbon fibres is possible through targeted electrochemical surface modification, which makes the sizing of carbon fibres resistant to solvolysis. ITA PhD student Sabina Dann was awarded the MSW Award from RWTH Aachen University for her master's thesis on this development. The award ceremony took place on 12 November 2025 in Aachen.

RETECH showcases high-precision godets for high-performance fiber processing at Techtextil 2026

RETECH designs and manufactures godets and draw frames for heated, ambient and cooled processes, enabling precise heat treatment and consistently high yarn quality for a wide range of polymers and applications, with process temperatures of up to 400 °C for high-performance fibers. The company’s key competence lies in exact and stable temperature and speed control, individually adapted to the specific material and process requirements.

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.