#Sustainability

2019-09-19

Clothing made from recycled down and fabric made with polyester fibres from recycled plastic bottles

On the occasion of the LifeWear Day consumer exhibition taking place this year in London, Japanese global apparel retailer UNIQLO and Toray Industries today announce the joint development of down clothing employing reclaimed down and DRY-EX apparel incorporating fabric from polyester fibres made with recycled PET bottles. This new initiative, part of a longstanding strategic partnership between the two companies, will contribute to sustainability by giving consumers access to merchandise that optimises the use of valuable resources.

New Joint Initiative from UNIQLO and Toray Optimises use of Valuable Resources

Commenting on today’s announcement, Tadashi Yanai, UNIQLO Founder and Chairman, President & CEO of Fast Retailing, said, “UNIQLO is committed to improving the sustainability of society. To this end, we will soon begin our new initiative with Toray that promotes the use of recycled materials. Through such an important partnership, we can continue to offer high-performance, high-quality, and sustainable clothing to all customers around the world.”

Akihiro Nikkaku, President of Toray Industries, Inc., said, “At Toray we challenge ourselves to find solutions to global social issues with our belief that “materials can change our lives”. By promoting businesses that contribute to sustainability together with our strategic partner UNIQLO, we aim to create new value and realise a prosperous society through LifeWear.”

New items made from recycled down

UNIQLO stores will collect used Ultra Light Down items from customers. A new Toray-developed system will extract material from Ultra Light Down pieces, to be cleansed for use in new down merchandise. Collections* will start later in September this year initially only in Japan, and some down products from the 2020 Fall/Winter season will employ this recycled material.

Conventionally, the stuffing in duvets and other objects incorporating down is manually removed. Such processes are arduous with Ultra Light Down items because of their thin shells and complex construction. By developing special extraction machinery, Toray has fully automated cutting, stirring and separating, and recovery, for 50-fold the process capacity of manual processes, thus greatly alleviating workloads.

New DRY-EX pieces incorporating polyester from recycled PET bottles

DRY-EX is a revolutionary material that quickly wicks away sweat and moisture. From 2020 Spring/Summer UNIQLO will begin to introduce DRY-EX items of clothing that incorporate high-value-added polyester fibres derived from reclaimed PET bottles.

This is a milestone because, while fibres made from reclaimed plastic bottles have been commercially available for some time, it has been hard to produce fibres featuring special cross-sections and fine fibres, owing to contaminants in PET bottles. Another challenge to address has been that plastic bottles yellow as they age.

Toray’s contaminant filtering technology overcomes these issues, making it possible to manufacture fibres whose features are commensurate with those of fibres from plastic made directly from petrochemical feedstock, including those with special cross-sections. Another advance is Toray’s Recycling Identification System, which enhances reliability by ensuring that fibres derived from plastic bottles are traceable.

UNIQLO and Toray will keep leveraging their strengths to foster sustainable social progress.

*Such collections will differ from donations made at UNIQLO stores of lightly used clothing that is distributed to needy people around the world.

Toray Industries and MAS Holdings announce Joint Venture in Odisha, India

Toray Industries (H.K.) Ltd., has officially entered a joint venture with South Asia’s largest apparel manufacturer MAS Holdings, marking a unique opportunity to enhance the two companies’ supply chain capabilities and pursue product manufacturing within and for the fast-growing Indian market. The joint venture, operating under the name Toray MAS Apparel India, will see the establishment of a new manufacturing facility at the MAS Apparel Park Bhuinpur in Odisha, India, which is currently under development.

A new standard to combat plastic waste in forests

With DIN SPEC 35808 “Tree Shelter for Forestry Applications,” the testing and research service provider Hohenstein, in collaboration with Rottenburg University of Forestry, as well as forestry authorities and industry partners, has established a clear framework for bio-based and fully biodegradable tree shelters. The pre-standard defines requirements and practical testing methods designed to reduce plastic waste in forests and strengthen the long-term protection of soil and the environment.

Europe’s textile future at a turning point: New 2030 Circularity Blueprint aims to scale recycling and unlock investment opportunities

The EU textile system is at a critical crossroads. Today, less than 1% of discarded garments are recycled into new garments, despite EU-wide obligations for separate collection. In response, Global Fashion Agenda (GFA) is launching the 2030 Circularity Blueprint, in partnership with ReHubs. This ambitious initiative is designed to support the transformation of the EU textile ecosystem to advance textile-to-textile recycling and drive the transition to a circular economy.

Walter Reiners Foundation Prize awarded to three ITA graduates

Sabina Dann, Lukas Balon and Annegret Storm from the Institut für Textiltechnik (ITA) of RWTH Aachen University were awarded the Walter Reiners Foundation Prize by the German Engineering Federation (VDMA) for their master’s and bachelor’s theses. Peter Dornier, Chairman of the Walter Reiners Foundation, presented the awards during Techtextil at the VDMA stand in Frankfurt am Main, Germany.