#Sustainability

2019-09-19

Clothing made from recycled down and fabric made with polyester fibres from recycled plastic bottles

On the occasion of the LifeWear Day consumer exhibition taking place this year in London, Japanese global apparel retailer UNIQLO and Toray Industries today announce the joint development of down clothing employing reclaimed down and DRY-EX apparel incorporating fabric from polyester fibres made with recycled PET bottles. This new initiative, part of a longstanding strategic partnership between the two companies, will contribute to sustainability by giving consumers access to merchandise that optimises the use of valuable resources.

New Joint Initiative from UNIQLO and Toray Optimises use of Valuable Resources

Commenting on today’s announcement, Tadashi Yanai, UNIQLO Founder and Chairman, President & CEO of Fast Retailing, said, “UNIQLO is committed to improving the sustainability of society. To this end, we will soon begin our new initiative with Toray that promotes the use of recycled materials. Through such an important partnership, we can continue to offer high-performance, high-quality, and sustainable clothing to all customers around the world.”

Akihiro Nikkaku, President of Toray Industries, Inc., said, “At Toray we challenge ourselves to find solutions to global social issues with our belief that “materials can change our lives”. By promoting businesses that contribute to sustainability together with our strategic partner UNIQLO, we aim to create new value and realise a prosperous society through LifeWear.”

New items made from recycled down

UNIQLO stores will collect used Ultra Light Down items from customers. A new Toray-developed system will extract material from Ultra Light Down pieces, to be cleansed for use in new down merchandise. Collections* will start later in September this year initially only in Japan, and some down products from the 2020 Fall/Winter season will employ this recycled material.

Conventionally, the stuffing in duvets and other objects incorporating down is manually removed. Such processes are arduous with Ultra Light Down items because of their thin shells and complex construction. By developing special extraction machinery, Toray has fully automated cutting, stirring and separating, and recovery, for 50-fold the process capacity of manual processes, thus greatly alleviating workloads.

New DRY-EX pieces incorporating polyester from recycled PET bottles

DRY-EX is a revolutionary material that quickly wicks away sweat and moisture. From 2020 Spring/Summer UNIQLO will begin to introduce DRY-EX items of clothing that incorporate high-value-added polyester fibres derived from reclaimed PET bottles.

This is a milestone because, while fibres made from reclaimed plastic bottles have been commercially available for some time, it has been hard to produce fibres featuring special cross-sections and fine fibres, owing to contaminants in PET bottles. Another challenge to address has been that plastic bottles yellow as they age.

Toray’s contaminant filtering technology overcomes these issues, making it possible to manufacture fibres whose features are commensurate with those of fibres from plastic made directly from petrochemical feedstock, including those with special cross-sections. Another advance is Toray’s Recycling Identification System, which enhances reliability by ensuring that fibres derived from plastic bottles are traceable.

UNIQLO and Toray will keep leveraging their strengths to foster sustainable social progress.

*Such collections will differ from donations made at UNIQLO stores of lightly used clothing that is distributed to needy people around the world.

Toray Industries and MAS Holdings announce Joint Venture in Odisha, India

Toray Industries (H.K.) Ltd., has officially entered a joint venture with South Asia’s largest apparel manufacturer MAS Holdings, marking a unique opportunity to enhance the two companies’ supply chain capabilities and pursue product manufacturing within and for the fast-growing Indian market. The joint venture, operating under the name Toray MAS Apparel India, will see the establishment of a new manufacturing facility at the MAS Apparel Park Bhuinpur in Odisha, India, which is currently under development.

Results of the 38th ITMF Global Textile Industry Survey

The global textile industry appears to be turning a corner, but this is more likely a fragile and possibly temporary improvement than the start of a durable recovery. According to the 38th ITMF Global Textile Industry Survey, conducted worldwide during the second half of May 2026, business sentiment, order intake, order backlogs and capacity utilization all improved versus March — yet every indicator remains weak by historical standards, and rising costs cast doubt on how long the upturn can last.

Closing the Footwear Loop reveals challenges and opportunities for circular footwear

The footwear industry faces one of the most complex circularity challenges in the fashion sector. A new Phase 1 report from the Fashion for Good initiative Closing the Footwear Loop, developed together with Circle Economy, provides new insights into the composition, condition and recycling potential of post-consumer footwear waste.

The updated poster on biodegradable Polymers in various environments has been released

As part of the PerPlacsBio project, nova-Institute has updated its popular poster on the biodegradability of polymers in different environments. The updated version reflects current standards, certifications and the latest scientific findings. The poster can be used to assess biodegradable alternatives for use in agriculture and forestry, and it is now available in German for the first time.

A new standard to combat plastic waste in forests

With DIN SPEC 35808 “Tree Shelter for Forestry Applications,” the testing and research service provider Hohenstein, in collaboration with Rottenburg University of Forestry, as well as forestry authorities and industry partners, has established a clear framework for bio-based and fully biodegradable tree shelters. The pre-standard defines requirements and practical testing methods designed to reduce plastic waste in forests and strengthen the long-term protection of soil and the environment.

KARL MAYER presents a textile TEXTRONIC® innovation at ITM 2026

With highly efficient machines and continuous textile innovations, KARL MAYER underscores its role as a reliable partner for discerning top-tier customers. Just in time for ITM 2026 in Istanbul, the industry leader is introducing a true innovation: an eyelash lace with its characteristic fringed look – combined with a previously unattainable 4-way stretch. While the established fabric could until now only be produced as rigid version or with one-dimensional stretch, the new elasticity in both dimensions expands the possibilities for cross-band panel fabrics.

DYNEEMA® and NP Aerospace advance personal protection for military servicewomen

Dyneema®, owned by Avient Corporation, an innovator of materials solutions, is supplying its high-performance unidirectional (UD) materials to world-leading armor manufacturer NP Aerospace, enabling the production of armor systems designed specifically to fit the female body. With 2,000 new armor systems, including 4,000 plates, made in the United Kingdom (UK) and delivered in June 2026, this collaboration addresses a long-standing lack of high-quality personal protection specially built for female defense and security personnel.

Textile Exchange publishes comprehensive polyester LCA study

Textile Exchange has released a new Life Cycle Assessment (LCA) study on polyester, providing detailed data on the environmental impacts of both virgin and recycled polyester production. The study aims to strengthen understanding across the fashion, textile and apparel industries and support more informed decision-making regarding polyester sourcing and production.