#Sustainability

2019-09-19

Clothing made from recycled down and fabric made with polyester fibres from recycled plastic bottles

On the occasion of the LifeWear Day consumer exhibition taking place this year in London, Japanese global apparel retailer UNIQLO and Toray Industries today announce the joint development of down clothing employing reclaimed down and DRY-EX apparel incorporating fabric from polyester fibres made with recycled PET bottles. This new initiative, part of a longstanding strategic partnership between the two companies, will contribute to sustainability by giving consumers access to merchandise that optimises the use of valuable resources.

New Joint Initiative from UNIQLO and Toray Optimises use of Valuable Resources

Commenting on today’s announcement, Tadashi Yanai, UNIQLO Founder and Chairman, President & CEO of Fast Retailing, said, “UNIQLO is committed to improving the sustainability of society. To this end, we will soon begin our new initiative with Toray that promotes the use of recycled materials. Through such an important partnership, we can continue to offer high-performance, high-quality, and sustainable clothing to all customers around the world.”

Akihiro Nikkaku, President of Toray Industries, Inc., said, “At Toray we challenge ourselves to find solutions to global social issues with our belief that “materials can change our lives”. By promoting businesses that contribute to sustainability together with our strategic partner UNIQLO, we aim to create new value and realise a prosperous society through LifeWear.”

New items made from recycled down

UNIQLO stores will collect used Ultra Light Down items from customers. A new Toray-developed system will extract material from Ultra Light Down pieces, to be cleansed for use in new down merchandise. Collections* will start later in September this year initially only in Japan, and some down products from the 2020 Fall/Winter season will employ this recycled material.

Conventionally, the stuffing in duvets and other objects incorporating down is manually removed. Such processes are arduous with Ultra Light Down items because of their thin shells and complex construction. By developing special extraction machinery, Toray has fully automated cutting, stirring and separating, and recovery, for 50-fold the process capacity of manual processes, thus greatly alleviating workloads.

New DRY-EX pieces incorporating polyester from recycled PET bottles

DRY-EX is a revolutionary material that quickly wicks away sweat and moisture. From 2020 Spring/Summer UNIQLO will begin to introduce DRY-EX items of clothing that incorporate high-value-added polyester fibres derived from reclaimed PET bottles.

This is a milestone because, while fibres made from reclaimed plastic bottles have been commercially available for some time, it has been hard to produce fibres featuring special cross-sections and fine fibres, owing to contaminants in PET bottles. Another challenge to address has been that plastic bottles yellow as they age.

Toray’s contaminant filtering technology overcomes these issues, making it possible to manufacture fibres whose features are commensurate with those of fibres from plastic made directly from petrochemical feedstock, including those with special cross-sections. Another advance is Toray’s Recycling Identification System, which enhances reliability by ensuring that fibres derived from plastic bottles are traceable.

UNIQLO and Toray will keep leveraging their strengths to foster sustainable social progress.

*Such collections will differ from donations made at UNIQLO stores of lightly used clothing that is distributed to needy people around the world.

Toray Industries and MAS Holdings announce Joint Venture in Odisha, India

Toray Industries (H.K.) Ltd., has officially entered a joint venture with South Asia’s largest apparel manufacturer MAS Holdings, marking a unique opportunity to enhance the two companies’ supply chain capabilities and pursue product manufacturing within and for the fast-growing Indian market. The joint venture, operating under the name Toray MAS Apparel India, will see the establishment of a new manufacturing facility at the MAS Apparel Park Bhuinpur in Odisha, India, which is currently under development.

Textile Exchange reports growth in certifications and industry engagement

Textile Exchange has published its 2025 Annual Report, highlighting continued growth in certified sites, industry participation and the development of its standards and membership structure. According to the report, more than 100,000 sites worldwide are now certified to Textile Exchange standards, more than three times the number recorded in 2020. Preliminary figures also indicate 12% year-on-year growth across the organization's current standards, including the Global Recycled Standard (GRS), Recycled Claim Standard (RCS) and the Responsible Animal Fiber standards.

PERFORMANCE DAYS announces new focus topic & forums for October 2026

With its upcoming October 13–14, 2026 edition, PERFORMANCE DAYS is placing the spotlight on one of the textile industry’s most important transformations: “Bio-Based Materials – From Fiber to Fabric”, a two-part Focus Topic exploring the future of bio-based innovation across the textile value chain. Part 1, presented in October 2026, will focus on fibers and next-generation material developments, while Part 2 at the March 2027 edition will shift the perspective toward dyeing, finishing, additives, and processing technologies.

Febratex 2026 to be the largest edition of the leading textile trade fair in the Americas with 10 exhibition halls

Febratex 2026 will be the largest edition in the history of the leading textile trade fair in the Americas. Dedicated to the textile and apparel manufacturing industries, the event will take place from August 18–21, 2026, in Blumenau, Santa Catarina, Brazil, with a strong focus on technology, sustainability, and business generation.

Cotton Brazil Dialogues field trip brings international stakeholders closer to Brazil’s cotton production chain

How do you build trust across the global textile value chain? By opening the farm gates. This is the principle behind the Cotton Brazil Dialogues. At the end of July, the programme welcomed its first group of international participants for a five-day immersion into Brazilian cotton production, combining field visits with technical workshops to showcase the quality, sustainability, innovation and traceability behind one of the world’s leading cotton origins.