#Sustainability

2019-09-19

Clothing made from recycled down and fabric made with polyester fibres from recycled plastic bottles

On the occasion of the LifeWear Day consumer exhibition taking place this year in London, Japanese global apparel retailer UNIQLO and Toray Industries today announce the joint development of down clothing employing reclaimed down and DRY-EX apparel incorporating fabric from polyester fibres made with recycled PET bottles. This new initiative, part of a longstanding strategic partnership between the two companies, will contribute to sustainability by giving consumers access to merchandise that optimises the use of valuable resources.

New Joint Initiative from UNIQLO and Toray Optimises use of Valuable Resources

Commenting on today’s announcement, Tadashi Yanai, UNIQLO Founder and Chairman, President & CEO of Fast Retailing, said, “UNIQLO is committed to improving the sustainability of society. To this end, we will soon begin our new initiative with Toray that promotes the use of recycled materials. Through such an important partnership, we can continue to offer high-performance, high-quality, and sustainable clothing to all customers around the world.”

Akihiro Nikkaku, President of Toray Industries, Inc., said, “At Toray we challenge ourselves to find solutions to global social issues with our belief that “materials can change our lives”. By promoting businesses that contribute to sustainability together with our strategic partner UNIQLO, we aim to create new value and realise a prosperous society through LifeWear.”

New items made from recycled down

UNIQLO stores will collect used Ultra Light Down items from customers. A new Toray-developed system will extract material from Ultra Light Down pieces, to be cleansed for use in new down merchandise. Collections* will start later in September this year initially only in Japan, and some down products from the 2020 Fall/Winter season will employ this recycled material.

Conventionally, the stuffing in duvets and other objects incorporating down is manually removed. Such processes are arduous with Ultra Light Down items because of their thin shells and complex construction. By developing special extraction machinery, Toray has fully automated cutting, stirring and separating, and recovery, for 50-fold the process capacity of manual processes, thus greatly alleviating workloads.

New DRY-EX pieces incorporating polyester from recycled PET bottles

DRY-EX is a revolutionary material that quickly wicks away sweat and moisture. From 2020 Spring/Summer UNIQLO will begin to introduce DRY-EX items of clothing that incorporate high-value-added polyester fibres derived from reclaimed PET bottles.

This is a milestone because, while fibres made from reclaimed plastic bottles have been commercially available for some time, it has been hard to produce fibres featuring special cross-sections and fine fibres, owing to contaminants in PET bottles. Another challenge to address has been that plastic bottles yellow as they age.

Toray’s contaminant filtering technology overcomes these issues, making it possible to manufacture fibres whose features are commensurate with those of fibres from plastic made directly from petrochemical feedstock, including those with special cross-sections. Another advance is Toray’s Recycling Identification System, which enhances reliability by ensuring that fibres derived from plastic bottles are traceable.

UNIQLO and Toray will keep leveraging their strengths to foster sustainable social progress.

*Such collections will differ from donations made at UNIQLO stores of lightly used clothing that is distributed to needy people around the world.

Toray Industries and MAS Holdings announce Joint Venture in Odisha, India

Toray Industries (H.K.) Ltd., has officially entered a joint venture with South Asia’s largest apparel manufacturer MAS Holdings, marking a unique opportunity to enhance the two companies’ supply chain capabilities and pursue product manufacturing within and for the fast-growing Indian market. The joint venture, operating under the name Toray MAS Apparel India, will see the establishment of a new manufacturing facility at the MAS Apparel Park Bhuinpur in Odisha, India, which is currently under development.

WHILL selects Teijin’s tough, lightweight Carbon Fiber Composite for new last-mile mobility

Teijin Limited announced today that WHILL Inc., a global leader in inclusive mobility technology, has selected Sereebo® P CFP series, a carbon fiber-reinforced thermoplastic (CFRTP) material, for key structural components of the upcoming WHILL Model C Lite. Sereebo® P CFP series provides high strength, light weight, design flexibility and system cost advantages to the Model C Lite, which is a battery powered, single-seat, last-mile device. This new model combines maneuverability with light weight and one-handed folding to ensure ease of handling and operation.

Execs help steer Cascale’s consumer goods agenda in Athens

The 2026 Cascale Annual Meeting, taking place September 15–17 in Athens, Greece, will convene leaders from across the global consumer goods value chain to tackle one of the industry’s defining questions: how to accelerate meaningful, system-wide transformation. Guiding those conversations as this year’s co-chairs are Sean Cady, vice president, global sustainability, responsibility, trade, and government affairs at VF Corporation, and Dr. Delman Lee, vice chair at TAL Apparel Limited.

SAITEX reports efficiency gains and greater transparency in 2025 Impact Report

Vietnam-based denim manufacturer SAITEX has published its 2025 Impact Report, documenting progress in resource efficiency, chemical management, digital traceability and knowledge sharing across its manufacturing operations in Vietnam and the United States. Rather than focusing on sustainability ambitions, the report presents operational data, manufacturing developments and lessons learned from the past year.

Cotton Brazil Dialogues 2026 concludes with 50 international participants immersed in Brazilian cotton production

The Cotton Brazil Dialogues concludes its 2026 edition after a series of technical visits to farms, cotton gins and reference centers, as well as workshops focused on Brazilian cotton production. A total of 50 participants from 14 countries took part in the field trips. The initiative is led by the Brazilian Association of Cotton Growers (Abrapa) and the National Association of Cotton Exporters (Anea), with support from the Brazilian Trade and Investment Promotion Agency (ApexBrasil).

Novel flame-retardant and recyclable fiber-reinforced composite

Airplanes and passenger trains must meet strict safety requirements, including fire safety standards. This calls for materials that are flame-retardant, lightweight, robust, and scalable. Empa researchers, in collaboration with their industry partner Elantas, have now succeeded for the first time in making such a material – a composite – fully recyclable.

ZymoChem secures $4 million in renewed federal funding to advance U.S. biomanufacturing of critical materials and their supply chains

ZymoChem, the specialty chemicals company dedicated to bringing decarbonization, sustainability, and supply chain resiliency to the chemical industry through innovative biological manufacturing, today announced the resumption and expansion of its federal research portfolio. The company has been notified that previously paused work under a $5 million U.S. Department of Energy (DOE) program is officially back on, to be joined by continuing collaborations with three of the nation's premier national laboratories.