[pageLogInLogOut]

#Sustainability

Sympatex to introduce a study for the design of a water-proof “Shoe 4.0” at the ISPO

“Closing the loop” prototype: an upcycling production line consisting of a plastic shredder, extruder and 3D printer demonstrates how the shoe industry of the future can take advantage of recycled plastics.

What does the waterproof “Shoe 4.0” of the future look like, if it can be ecologically sustained within a closed loop system at the same time?

At its exhibit booth (hall 1 booth 300) during the 2019 ISPO, Sympatex will offer a potential answer to this essential question with a production line consisting of a plastic shredder, extruder and 3D printer to demonstrate the recycling value of plastic waste in the shoe industry, once again doing justice to its role as an undisputed pioneer in the field of sustainable functional textiles. The study illustrates how in the near future a waterproof shoe can be created from recycled materials using a modular design concept, and then broken down into the individual raw materials again with little effort. “Shoe Design 4.0” is one in a series of numerous lighthouse projects that Sympatex has recently used to show just how far the fashion and outdoor industry can already come in manufacturing and designing sustainable, waterproof apparel and shoes that are highly functional at the same time.

From waste to waterproof shoe

To illustrate the amount of valuable raw materials that are still being carelessly thrown away today, as partner of the ISPO Sport Week, Sympatex is collaborating with Munich-based sporting goods retailer Globetrotter to organize a plogging event (collecting waste while jogging) the day before the trade fair kicks-off. Sympatex has invited Erik Ahlström, Swedish creator of plogging, to join engaged consumers to collect waste during a run through the center of Munich. A portion of the collected waste will be brought to the Sympatex exhibit booth, where the PET plastic will be shredded on-site and extruded to a filament, which will then be fed into a 3D printer. In the next step, the printer will produce an outer shoe material that together with UtmosphericTM – the recently introduced seamless and waterproof Sympatex inner shoe – will represent the basic element of a waterproof shoe. The sole of this sustainable shoe is a Vibram sole, realized in Ecostep compound, a special compound made of a minimum of 30% recycled rubber. The Italian company Vibram, world leader in the production of high performance rubber soles, is heavily focused on sustainability and is very pleased to support Sympatex for this initiative. Vibram itself is engaged in a program called “the sustainable way”: it’s a concrete plan to improve sustainability performance that accurately identifies the activities and projects to undertake as company in the short, medium and long term to guarantee economic growth whilst respecting people and the planet. 

Sympatex shoe concept 4.0 (c) Sympatex
Sympatex shoe concept 4.0 (c) Sympatex


ISPO visitors are cordially invited to follow the production process for this waterproof, upcycled “Shoe Design 4.0” live over the course of the four-day trade fair at the Sympatex exhibit booth.

“Each year, 23 billion* pairs of shoes manufactured from new raw materials are thrown into the trash at the end of their life cycle, or in most cases incinerated in open fires, an extreme waste of resources that also pollutes the environment, and an absolutely irresponsible approach when one considers the more sustainable alternatives that could be implemented by the industry,” explains Dr. Rüdiger Fox, Managing Director at Sympatex. “With this new lighthouse project, we want to rouse the industry and spur our market partners into a creative dialogue and collaboration. While Sympatex is not a shoe specialist, our development activities over the past few months have shown that a conscious decision is sufficient to pursue new paths toward industry-wide, sustainable shoe production based on a closed loop system. Reinventing ourselves as an industry in such a way is similar to the way Tesla is revolutionizing the automotive world. But time is running out – and together we can succeed,” adds Fox.

*World Footwear Yearbook 2017

More News from Sympatex Holding GmbH

More News on Sustainability

#Recycling / Circular Economy

Arc'teryx introduces System 0™, a new framework for the future of product design and circularity

Arc'teryx Equipment, the global design company specializing in technical high-performance apparel and equipment, today introduced System 0™, a new framework that reimagines how products can be designed, manufactured, used, repaired, and ultimately regenerated. System 0 represents the next evolution for sustainability in the outdoor industry, as it embeds circular thinking across an entire product lifecycle while maintaining the uncompromising performance standards that define the Arc’teryx brand.

#Sustainability

Action Cohort: Textile Exchange’s new initiative designed to help scale preferred production systems

Textile Exchange has published new guidance to help brands and retailers participating in its Action Cohort prepare for upcoming reporting and target-setting requirements. Earlier this year, the organization evolved its membership to create more action-oriented pathways, designed to accelerate progress toward scaling preferred production systems that create beneficial impacts and resilient supply chains and livelihoods.

#Composites

WHILL selects Teijin’s tough, lightweight Carbon Fiber Composite for new last-mile mobility

Teijin Limited announced today that WHILL Inc., a global leader in inclusive mobility technology, has selected Sereebo® P CFP series, a carbon fiber-reinforced thermoplastic (CFRTP) material, for key structural components of the upcoming WHILL Model C Lite. Sereebo® P CFP series provides high strength, light weight, design flexibility and system cost advantages to the Model C Lite, which is a battery powered, single-seat, last-mile device. This new model combines maneuverability with light weight and one-handed folding to ensure ease of handling and operation.

#Sustainability

New guidance to help organizations deliver the Material Matter Standard’s human rights commitments

Textile Exchange has published new guidance and tools to help organizations better understand and implement the human rights and livelihoods requirements of the forthcoming Materials Matter Standard.

Latest News

#Nonwovens

25 years in the room: EDANA’s OUTLOOK™ returns to Cascais to shape a changing industry

The market does not wait, and it does not grant easy answers. Across the absorbent hygiene, personal care, and wipes sectors, business is undergoing a period of intense, necessary adjustment. New European rules on packaging, single-use items, product safety, and end-of-life are forcing companies to drop old assumptions about materials and performance. At the same time, producers must keep their goods safe, reliable, and affordable for the babies and aging adults, who rely on them every day.

#Recycling / Circular Economy

Recover™ names Enes Adak and Fehmi Yüksel as Co-CEOs to accelerate its next growth phase

Recover™, a leading materials science company and global producer of consistent high-quality, recycled cotton fibers and circular material solutions at scale, today announced the appointment of Enes Adak and Fehmi Yüksel as Co-Chief Executive Officers. This leadership transition marks an important step in Recover’s evolution as the company enters its next stage of development.

#Research & Development

ADD-ITC 2026 highlights strong industry participation

The Aachen-Dresden-Denkendorf International Textile Conference (ADD-ITC) 2026 will place a strong focus on the exchange between textile research and industry when it takes place on November 26–27, 2026, at the International Congress Center Dresden. According to the preliminary conference program, more than two-thirds of all presentations will be contributed by companies or jointly presented by industry and research institutions.

#Recycling / Circular Economy

2. RETRAKT EU Conference - „Join the Circle“: Turning challenges of the textile sector into chances

On 19 November 2026, the second RETRAKT EU Conference – “Join the Circle” will take place in Brussels. The event, which focuses on the transformation of the textile sector towards a circular economy, will be held under the motto: “Turning Challenges in the Textile Sector into Chances.”

TOP