[pageLogInLogOut]
TRÜTZSCHLER SPINNING - THE NEW CARD

#Spinning

Longer parking times for greater efficiency

Since 2018, Oerlikon Barmag has been offering the market’s only currently available concept for high-end home textile applications using the POY and DTY process. The spinning concept with the WINGS HD winding unit in conjunction with an automatic eAFK Big V Multispindle texturing machine manufactures excellent-quality high-titer yarns with maximum machine efficiency.

“We have correspondingly modified WINGS HD in order to once again better align the increased requirements of these special yarns to the spinning process and make everyday production even simpler for our customers”, comments Stephan Faulstich, POY Process Technology Manager. The parking times are extremely short when winding high titers. We have increased the parking times by up to three times in the case of the new WINGS HD models. To this end, the parking time for a 300d/384f yarn, for example, has been increased from a standard 6.5 min. to 15.7 min. – and, in the case of a 400d/192f yarn, from 4.3 min. to 10.3 min. This makes the doffing process more even, hence increasing doffing reliability.

At the same time, the draw unit now has a more flexible design, meaning that two-godet operation is also possible in the case of products with low overall titers. This has a positive impact on the winding unit’s energy consumption.

WINGS HD – superb efficiency and functionality

12 POY packages of up to 600d/576f (final) are produced in the spinning process using WINGS HD 1800. This is made possible as a result of an additional godet, which ensures that the high yarn ten-sions developing in the process are reduced to the yarn tensions common in the case of the winding process to date. At the same time, the newly-developed suction unit with the accompanying yarn cutting device (yarn collecting system) ensures – both during string-up and in the event of a yarn break – reliable handling of the yarn with an overall titer of 7,200 den (final).



The concept’s decisive benefit: whereas DTY yarns up to 1,200 den and with up to 784 filaments have in the past, as standard, been plied from four POY 300d/192f bobbins using DTY machines, high titers can also be manufactured directly using the WINGS HD take-up machine. And combining the WINGS HD and the eAFK Big V is ideal, as this allows all available winding positions to be utilized during texturing.

© 2023 Oerlikon
© 2023 Oerlikon




More News from Barmag GmbH & Co. KG

#Spinning

Barmag showcases pump solutions for demanding PU applications at PU China 2026

At PU China, taking place November 3–5, 2026, at the Shanghai World Expo Exhibition Center in Shanghai, Barmag’s Pumps Division will present high-performance metering solutions for the processing of polyurethane systems (Hall 1, Booth 135). The focus is on high-precision gear metering pumps that enable the exact delivery of PUR components as well as other high-viscosity and reactive media. With their high metering accuracy, they help reduce material consumption, stabilize processes, and ensure consistently high product quality.

#Spinning

Barmag presents metering pump solutions at ASE China

From September 15 to 17, 2026, Barmag’s Pumps Division will present its solutions for the precise delivery and metering of adhesives, sealants, and other high-viscosity media at ASE China at the Shanghai New International Expo Centre. The focus of the exhibition will be on high-precision gear metering pumps that help plant managers sustainably optimize material usage, process stability, and product quality. (Booth E4235).

#Spinning

Barmag expands its portfolio for PA6/PA6.6 applications — also available as a retrofit solution

With the new type 6020 ceramic oiler, Barmag is introducing a powerful addition to its product portfolio for processing PA6 and PA6.6 yarns. The solution is specifically designed for low-titer applications in the range of 5 to 100 denier.

#Nonwovens / Technical Textiles

Crimper repair workshop begins operations

Since the beginning of the year, Oerlikon Textile Inc. has been offering a crimper repair service, making it the company's first location worldwide to do so. The workshop in Charlotte specializes primarily in Fleissner and Neumag crimpers.

More News on Spinning

#India ITME 2026

Barmag to showcase next-generation spinning technologies and smart factory solutions at India ITME 2026

The textile industry is entering a groundbreaking era. Manufacturers face rising energy prices, growing sustainability demands, increasing labor shortages, and an unprecedented need for flexibility. For a globally active textile industry, where competitiveness is closely linked to production efficiency and cost leadership, this means that technology is no longer merely a means of improving operational processes – it is increasingly becoming a strategic differentiator. Against this backdrop, Barmag will present a innovation portfolio at India ITME that goes far beyond incremental machine upgrades.

#Spinning

Closer to customers: Trützschler Card Clothing expands service network in Peru, Colombia and Ecuador

Faster support, shorter lead times and local technical expertise: customers in Peru, Colombia, and Ecuador now have direct access to Trützschler Card Clothing's (TCC) comprehensive card clothing services. To further enhance customer support and ensure rapid on-site assistance, TCC has expanded its regional service network across all three countries.

#Spinning

Rieter appoints Daniel Lippuner as new CEO as Thomas Oetterli steps down

Thomas Oetterli has decided to step down from his function as CEO, effective October 31, 2026, and hand over the Chairmanship of the Board of Directors. “After the successful implementation of the Next Level performance program, the structural measures initiated to consolidate the sites and the acquisition of Barmag, the time has come to hand over responsibility to new hands,” explains Thomas Oetterli.

#Spinning

Barmag’s automated maintenance processes for quality, safety, and efficiency in spinning plants

Maintenance and service processes in chemical fiber spinning plants have a significant impact on product quality, equipment availability, and workplace safety. With three new retrofittable solutions, Barmag helps Producers make manual work processes more efficient, safer, and more reproducible.

Latest News

#Software

UNIFEQ Europe adopts Coats Digital’s GSDCost and AI-powered GSDQuest to support rapid growth

Coats Digital is pleased to announce that rapidly growing Polish defence and uniform manufacturer UNIFEQ Europe Sp. z o.o. has invested in its award-winning GSDCost solution together with its AI-powered GSDQuest platform to establish a consistent approach to garment costing, improve sewing-floor productivity and accelerate labour costing for tenders and new products.

#Associations

EURATEX urges Member States to prioritise competitiveness in the next EU budget

Ahead of crucial discussions among EU Member States on the next Multiannual Financial Framework (MFF) for 2028–2034, EURATEX, the European Apparel and Textile Confederation, calls on European leaders to safeguard ambitious funding for industrial competitiveness and ensure that these resources translate into concrete investment support in European companies.

#Associations

Brazil: The Italian textile and textile-machinery sector takes centre stage at two workshops

From 19 to 24 October 2026, Brazil will host a mission showcasing Italian excellence in the textile and textile machinery sectors, with two workshops scheduled for 20 October in the state of Santa Catarina and 22 October in São Paulo. The initiative will bring together Italian companies specialising in textile machinery, yarns, fabrics and clothing accessories, with the aim of strengthening commercial and industrial ties between the two countries and opening up new opportunities for collaboration.

#India ITME 2026

KARL MAYER highlights new technologies and growth opportunities at INDIA ITME 2026

India‘s textile industry is undergoing a profound transformation: What was previously a production hub driven primarily by cost and volume is increasingly evolving into a market focused on technology, exports, and value creation. KARL MAYER supports this change with high-performance machinery solutions and innovative textile concepts, and is therefore looking forward to INDIA ITME 2026 with great anticipation.

TOP