[pageLogInLogOut]

#Recycling / Circular Economy

PrimaLoft introduces fully recycled ethical down alternative, PrimaLoft® Insulation ThermoPlume®

PrimaLoft, Inc., a global leader in advanced material technology, has launched a new version of his best-selling down alternative, PrimaLoft® Insulation ThermoPlume®. This synthetic fill is now made entirely out of post-consumer recycled materials. Four years after the introduction of the first blowable synthetic insulation, the technology has built a strong reputation in the outdoor apparel & fashion markets, with more than 70 brands using the loose-fill microfiber insulation in their product lines for the Fall/Winter ‘21/’22 season.

It looks like down, feels like down, and delivers comparable thermal performance, but PrimaLoft® Insulation ThermoPlume® is 100% synthetic – and now 100% recycled.

“When we first developed PrimaLoft® Insulation ThermoPlume® back in 2017, we answered the growing demand from designers, brands, and customers for an ethical alternative to animal product – a purchase criterion that is becoming ever more important. At the same time, we continued to deliver the excellent performance people expect from PrimaLoft® products”, says Mike Joyce, president and CEO at PrimaLoft. “To achieve the same level of comfort and warmth in a completely recycled version is a logical next step in our Relentlessly Responsible™ approach to elevates both sustainability and performance through innovation.”

PrimaLoft® Insulation ThermoPlume® is manufactured with small, silky fiber plumes that collectively form a loose-fill insulation. It mimics the fluidity, hand-feel and aesthetics of down, but also has the proven water-repellent properties of PrimaLoft® fibers to provide a soft, compressible thermal output, even in wet conditions.

 



“Its construction allows it to be blown through traditional down-blowing manufacturing equipment, simplifying the manufacturing process for brands and enabling product designers the freedom to create versatile garments that combine the look and feel of down with the water-resistant performance of a synthetic”, states Vanessa Mason, SVP of Engineering at PrimaLoft. “Moreover, it helps to simplify the supply chain, combat the volatility of down prices and provide peace of mind when it comes to the ethical sourcing of materials.”

More than 70 brands to use PrimaLoft® Insulation ThermoPlume®?This synthetic down alternative has been adopted by outdoor and fashion brands all over the globe, since its 2017 introduction. Even before the new 100% recycled iteration, around 40 brands were using PrimaLoft® Insulation ThermoPlume® in their collection. For the upcoming FW21/22 season, and with the introduction of PrimaLoft® Insulation ThermoPlume 100% PCR, the number will raise drastically to over 70, with more than half already switching to the fully recycled version. Brands like 4F, CMP, Ecoalf, Ellesse, Fred Perry, Joe Fresh, Lands’ End, La Sportiva, Millet, Montane, Nike, Peuterey, Picture Organic Clothing, Polo Ralph Lauren, Rossignol, Salomon, Timberland and Woolrich will sell garments with the synthetic down alternative online and in stores, in the upcoming seasons.


More News from

#Recycling / Circular Economy

PURE LOOP's DynaShape® automation increases recycling productivity by up to ten percent

The intelligent automation solution for the ISEC evo recycling machine automatically adjusts operating parameters to changing input materials, improving throughput, melt quality and process stability while reducing operator workload.

#Denim

Wrangler introduces debris-repellent sherpa fleece technology Hay Away™

The patent-pending fabric technology prevents hay, straw, mulch and grass from clinging to high-pile fleece. The development received a category award in Fast Company's 2026 Innovation by Design Awards.

#Natural Fibers

Woolmark and Hyosung TNC develop Merino wool blends for performance apparel

The collaboration combines Merino wool with regen™ BIO Spandex and recycled functional fibres to develop fabrics offering comfort, breathability, stretch and shape retention. Future development will focus on recovery wear applications.

#Man-Made Fibers

North and Central American yarn producers launch YarnProof™ for supply chain traceability

The new industry initiative uses FibreTrace® technology to physically verify the origin of polyester filament yarn, supporting compliance with regional trade agreements and strengthening transparency across textile supply chains.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

From textile waste to spinning-grade fiber: STADLER Group engineers integrated sorting solution for IGERS in Italy

As technology partner, STADLER worked alongside IGERS on its new plant in San Pietro Mosezzo, Novara, from the first process discussions to the final layout – integrating key treatment equipment into one system and supplying the fully automated sorting line. Together, the two companies have taken IGERS' patented textile recycling process from vision to industrial reality.

#Recycled Fibers

Toray develops Polyester-Nylon fiber containing at least 93% recycled material by mass

Toray Industries, Inc., announced today that it has developed a polyester-nylon fiber with at least 93% recycled content by mass, based on the total weight of the raw yarn. This percentage applies to the newly developed raw yarn and does not represent the recycled content of the finished fabric or garment.

#Recycling / Circular Economy

Canopy shifts focus towards recycling and traceability in updated Hot Button criteria

Environmental non-profit organisation Canopy has introduced revised criteria for its annual Hot Button Report, which evaluates producers of man-made cellulosic fibres (MMCFs), including viscose, lyocell and acetate. The updated framework places greater emphasis on scaling alternative fibre sources, improving supply chain traceability and supporting forest conservation, while maintaining responsible sourcing as a central requirement.

#Recycling / Circular Economy

The Or Foundation, adidas, BESTSELLER, H&M Group, and Inditex launch Apparel Recovery Coalition, responding to impacts of post-consumer textile exports

adidas, BESTSELLER, H&M Group, Inditex and The Or Foundation, with support from Circle Economy, unveiled the Apparel Recovery Coalition (ARC). The coalition will explore how producer responsibility systems can support circular pathways such as reuse, upcycling, recycling, and responsible waste management in countries that receive large volumes of exported secondhand apparel.

Latest News

#Sustainability

Textile Exchange 2026: From sustainability commitments to industry-wide action

More than 1,300 participants and over 90 speakers gathered in Vancouver to discuss how the textile and apparel industry can move from planning to implementation, with a focus on resilient supply chains, circularity, regenerative agriculture and collaboration.

#Natural Fibers

Cotton Brazil strengthens international partnerships and advances natural fiber dialogue at ICA 2026

Cotton Brazil participated in the ICA Trade Event Istanbul 2026, one of the leading international gatherings of the cotton supply chain, bringing the importance of promoting natural fibers to the global discussion and strengthening relationships with industry partners. Held on October 14 and 15 at the Hilton Istanbul Bomonti Hotel in Istanbul, Turkey, ICA 2026 brought together approximately 600 delegates from the global cotton community, including growers, exporters and representatives of major consumer markets.

#Textile chemistry

Archroma and Prosperity Textile to collaborate on denim innovation

Archroma, a global leader in specialty chemicals, and Prosperity Textile, an international fabric manufacturer with production bases in China and Vietnam, have announced a partnership to drive denim innovation. They will collaborate to develop, evaluate and implement new approaches to improve denim aesthetics, durability and performance, with a shared commitment to sustainability.

#Recycled Fibers

Eastman Naia™ highlights circularity and responsible sourcing at Textile Exchange 2026

Scaling sustainable practices across businesses, supply chains and landscapes is one of the defining challenges facing the textile industry. At the 2026 Textile Exchange Conference, held October 12–16 in Vancouver under the theme “The Implementation Era,” Eastman Naia™ showcased how its commitments to circularity, responsible sourcing and forest conservation translate into practical action.

TOP