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#Recycling / Circular Economy

PrimaLoft introduces fully recycled ethical down alternative, PrimaLoft® Insulation ThermoPlume®

PrimaLoft, Inc., a global leader in advanced material technology, has launched a new version of his best-selling down alternative, PrimaLoft® Insulation ThermoPlume®. This synthetic fill is now made entirely out of post-consumer recycled materials. Four years after the introduction of the first blowable synthetic insulation, the technology has built a strong reputation in the outdoor apparel & fashion markets, with more than 70 brands using the loose-fill microfiber insulation in their product lines for the Fall/Winter ‘21/’22 season.

It looks like down, feels like down, and delivers comparable thermal performance, but PrimaLoft® Insulation ThermoPlume® is 100% synthetic – and now 100% recycled.

“When we first developed PrimaLoft® Insulation ThermoPlume® back in 2017, we answered the growing demand from designers, brands, and customers for an ethical alternative to animal product – a purchase criterion that is becoming ever more important. At the same time, we continued to deliver the excellent performance people expect from PrimaLoft® products”, says Mike Joyce, president and CEO at PrimaLoft. “To achieve the same level of comfort and warmth in a completely recycled version is a logical next step in our Relentlessly Responsible™ approach to elevates both sustainability and performance through innovation.”

PrimaLoft® Insulation ThermoPlume® is manufactured with small, silky fiber plumes that collectively form a loose-fill insulation. It mimics the fluidity, hand-feel and aesthetics of down, but also has the proven water-repellent properties of PrimaLoft® fibers to provide a soft, compressible thermal output, even in wet conditions.

 



“Its construction allows it to be blown through traditional down-blowing manufacturing equipment, simplifying the manufacturing process for brands and enabling product designers the freedom to create versatile garments that combine the look and feel of down with the water-resistant performance of a synthetic”, states Vanessa Mason, SVP of Engineering at PrimaLoft. “Moreover, it helps to simplify the supply chain, combat the volatility of down prices and provide peace of mind when it comes to the ethical sourcing of materials.”

More than 70 brands to use PrimaLoft® Insulation ThermoPlume®?This synthetic down alternative has been adopted by outdoor and fashion brands all over the globe, since its 2017 introduction. Even before the new 100% recycled iteration, around 40 brands were using PrimaLoft® Insulation ThermoPlume® in their collection. For the upcoming FW21/22 season, and with the introduction of PrimaLoft® Insulation ThermoPlume 100% PCR, the number will raise drastically to over 70, with more than half already switching to the fully recycled version. Brands like 4F, CMP, Ecoalf, Ellesse, Fred Perry, Joe Fresh, Lands’ End, La Sportiva, Millet, Montane, Nike, Peuterey, Picture Organic Clothing, Polo Ralph Lauren, Rossignol, Salomon, Timberland and Woolrich will sell garments with the synthetic down alternative online and in stores, in the upcoming seasons.


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#INDEX 2026

“We clearly see that reliability, flexibility, service and total cost of ownership are becoming increasingly important again.”

The nonwovens industry continues to face a challenging market environment. Nevertheless, AUTEFA Solutions reports successful projects, new line sales and growing demand for energy-efficient and flexible solutions. In this interview, André Imhof of AUTEFA Solutions talks about competitiveness against Chinese suppliers, new service and recycling concepts, the growing importance of application development and the opportunities created by countercyclical investments.

#INDEX 2026

“Needle punching technology is more universal and sustainable than ever!”

Needle punching technology was long regarded as a rather traditional and comparatively slow technology within the nonwovens industry. In this interview, Johann Philipp Dilo explains why needle punching is more relevant than ever today – ranging from energy efficiency and resource conservation to hygiene applications, new machine concepts and design-oriented nonwoven solutions.

#Research & Development

Textile climate control system in workwear – exhibition at the 2026 SME Innovation Day!

Conventional protective workwear often reaches its limits during strenuous physical activity. In particular, the transport of sweat and excess body heat poses a problem. The German Institutes of Textile and Fiber Research (DITF) conducted research on flow-optimized, air-conducting textile structures that enable targeted climate control directly on the body. These structures can be integrated straight into protective work garments. The textile climate control system supports the body’s natural thermoregulation. This contributes to improved workplace safety and comfort.

#Nonwovens

PET spunbond from China – EDANA welcomes imposition of provisional anti-dumping measures

On 13 May 2026, after eight months of investigation, the European Commission imposed provisional anti-dumping duties of 45.6-50.0% on imports of PET spunbond from China. EDANA welcomes this expression of the Commission’s clear determination to protect EU industries from the unfair trade practices of Chinese producers.

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#ITM 2026

BB Engineering unveils new, patented “Val-uePack” spin pack at ITM

At the upcoming ITM in Istanbul, taking place June 9–13 at the Tüyap Fair Convention and Congress Center in Hall 7, Booth 702B, BB Engineering will once again be represented at a joint booth with its parent company, Barmag, and its representative, Tekstil Servis. The German machine manufacturer will show-case its expertise in man-made fiber and recycling technology, presenting its entire product portfolio, which includes compo-nents such as extruders and filters, as well as complete sys-tems for spinning synthetic fibers, air-texturing, and PET recy-cling.

#Recycled Fibers

Syre expands partnership with Target to advance next-generation recycled materials at scale

Advancing next-generation materials to support scalable circular solutions across global retail Stockholm, May 2026 — Syre, the textile impact company hyperscaling textile-to-textile recycling today announced an expanded collaboration with Target to accelerate the adoption of next-generation recycled materials across retail at scale.

#Recycling / Circular Economy

Project REWEAR investigates diverse economies of rewear as a global practice of circularity

Every year, European households discard millions of tonnes of clothing. Around a quarter of what gets separately collected is exported, much of it classified as rewearable. A significant share ends up in markets like Kantamanto in Accra, Ghana, where an estimated 15 million garments arrive every week. New research published today reveals what happens when that clothing arrives.

#Recycling / Circular Economy

RE&UP contributes to Global Fashion Summit 2026 circularity discussion

RE&UP contributed to the global conversation on textile circularity at Global Fashion Summit 2026 in Copenhagen, where Fatih Konukoğlu, Chairman of RE&UP and Vice Chairman of Sanko Holding, took part in both the keynote session “The New Rules” and the panel discussion “A Reckoning and Renewal for Circular Horizons”, alongside leaders from H&M Group, Looper Textile Co. and Sourcing Journal.

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#INDEX 2026

ANDRITZ at INDEX ’26: Driving sustainability with next-generation nonwoven technologies

From May 19-22, ANDRITZ Nonwoven & Textile is presenting its innovative solutions for the nonwoven & textile industry in Geneva, Switzerland. ANDRITZ will focus on technologies for sustainable and durable nonwovens, converting, sustainable fiber processes, textile recycling, and life-cycle services on booth 2114 in hall 02.

#INDEX 2026

INDEX™26: World’s leading nonwovens exhibition presents groundbreaking product launches, exclusive seminars and immersive experiences

From 19 to 22 May 2026, 620 exhibitors from 44 countries will gather in Geneva at Palexpo for INDEX™26. The exhibition aims to demonstrate how the future of technical materials will increasingly be shaped by collaborative supply chains and integrated innovation across the nonwovens industry. This year’s edition focuses not only on individual technological advances, but also on how cooperation throughout the value chain can enhance the performance, sustainability and value of nonwoven solutions.

#INDEX 2026

The LYCRA Company launches LYCRA® ADAPTIV fiber for nonwovens, advancing comfort and fit in disposable hygiene at INDEX™ 26

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#INDEX 2026

Innovations for today – solutions for tomorrow: Trützschler Nonwovens at INDEX™ 2026

From 19 to 22 May, Trützschler Nonwovens will present itself at booth 1641 as a long-term partner to its customers. The focus will be on new products for all nonwoven processes, further developments of the digital working environment T‑ONE, and an expanded service portfolio.

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