[pageLogInLogOut]

#Knitting & Hosiery

New Power net production machine sets standards in terms of price-performance ratio

KARL MAYER launches its RE 4-1, a new Raschel machine for the extremely efficient production of highly elastic textiles. With this newcomer, the global player is expanding its successful Elastomeric series and supplementing the established RE 4-1 as part of its two-product line strategy. With an excellent price-performance ratio, the machine fulfils the requirements of the volume business in particular. It is also in no way inferior to its counterpart for the premium sector in terms of speed and quality.
The new RE 4-1 Elastomeric Raschel machine from KARL MAYER for greater competitiveness in the commodity market © 2024 KARL MAYER
The new RE 4-1 Elastomeric Raschel machine from KARL MAYER for greater competitiveness in the commodity market © 2024 KARL MAYER


"The RE 4-1 is particularly interesting for our customers in price-sensitive markets such as China and Türkiye. It offers highly efficient production of standard Power net articles at an extremely competitive price," explains Sascha Müller, Product Owner Global Lace & Raschel at KARL MAYER.

Sascha Müller © 2024 KARL MAYER
Sascha Müller © 2024 KARL MAYER


A 170" version of the machine has already been on sale in China for several months. The pre-release got off to an extremely successful start. Encouraged by the feedback from the market, KARL MAYER has developed an RE 4-1 with a working width of 190" and will be offering both models to its global customers from middle of July 2024. 

Technical equipment: perfect for basic Power net

The RE 4-1 can be ordered with E 28 and E 32 gauges. The 170" version is also available with E 36. The standard equipment includes KAMCOS® 2, batching device 18 E, Carbon fibre technology and N-pattern drive for controlling the guide bars: stitch-forming GB 1 to GB 3 and inlayGB 4. There are also optional features, including sensors for measuring the yarn tension, laser stop, batching device 34 A, LED lighting and an installation kit.

Power net  © 2024 KARL MAYER
Power net © 2024 KARL MAYER


Product portfolio: everything for the lingerie volume market

With its technical configuration, the RE4-1 is optimised for the production of elastic and non-elastic standard fabrics, especially for the underwear sector. One of the top products of the Raschel machine with its high productivity and short amortisation time is elastic Power net. This open-meshed, airy fabric has become an indispensable part of the lingerie and clothing sector. It is often used in the wings of bras as well as for inserts in sports leggings, shirts, jackets and swimwear, where it provides delicate control and comfort. Power net can also be found in semi-technical applications, for example as outer and inner pockets for rucksacks and clothing.

In addition to Power net, Raschel Locknit, Sleek net and Satin net are also part of the production repertoire of RE 4-1. The fabrics with a decreasing density from Raschel Locknit to Satin net also play a role in underwear and clothing production. For their production, filament yarn is threaded in the front two guide bars and elastane in the back ones.

Raschel Locknit © 2024 KARL MAYER
Raschel Locknit © 2024 KARL MAYER


Launch according to plan

The new Elastomeric machine was presented to a number of exclusive customers, particularly from Türkiye, at ITM 2024 in Istanbul and was very well received. There were numerous discussions during the exhibition, some of which were in-depth and advanced. The exchange at the ITM showed that KARL MAYER is on the right track with the RE 4-1.

A RE 4-1 has been available for performance demonstrations in the KARL MAYER (CHINA) showroom in Changzhou since June of this year. You can register informally for an appointment for viewing the machine by sending an e-mail to Xia Peng at peng.xia@karlmayer.com. The Product Owner Local Lace &Raschel at KARL MAYER is looking forward to welcoming his guests and to many interesting conversations.






More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

KARL MAYER (China) celebrates its 30th anniversary

On February 6, KARL MAYER (China) celebrated the new year and its 30th anniversary. Employees and the management team at the Changzhou location, as well as representatives from management in Germany, Italy, and Hong Kong, were invited to the festivities. A special highlight was the visit by Lutz Wolf, CEO of KARL MAYER.

#Knitting & Hosiery

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

#Knitting & Hosiery

The new RE 6 EL from KARL MAYER shows what it can do

KARL MAYER’s new RE 6 EL from KARL MAYER brings a breath of fresh air to raschel fabric production. The latest samples from the textile product development department of this innovative textile machine manufacturer demonstrate the extensive design possibilities on offer.

#Knitting & Hosiery

KARL MAYER and Lenzing partner to advance warp knitting with scalable cellulose fiber solutions

The Lenzing Group, a leading supplier of regenerated cellulosic fibers for the textile and nonwovens industries, together with KARL MAYER, the global market leader in warp knitting machines and warp preparation systems, debut a joint innovation project during Premiere Vision, Paris.

More News on Knitting & Hosiery

#Knitting & Hosiery

Huixing acquires insolvent Mayer & Cie.

Insolvency proceedings for the circular knitting and braiding machine manufacturer Mayer & Cie. were opened on December 1, 2025. Immediately following the opening of proceedings, the complete cessation of business operations was initiated. Most employees were subsequently given notice effective the end of February 2026. The production of the remaining orders in the circular knitting segment is expected to be completed by the end of the month. As early as December 2025, Mayer & Cie.’s braiding machine division was sold to an Italian investor.

#Knitting & Hosiery

SHIMA SEIKI to exhibit at GMMSA Expo India

Leading Japanese computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Indian sales representative Universal MEP Projects & Engineering Services, Ltd., will participate in the upcoming Garments Machinery Manufacturers & Suppliers Association (GMMSA) Expo India 2026 exhibition to be held in Ludhiana, India next month. Through its lineup at GMMSA, SHIMA SEIKI aims to further strengthen its presence within the Indian market with an exhibit that caters to diverse needs, consisting of seam-free WHOLEGARMENT® knitting technology as well as a brand-new shaping machine with high productivity and excellent cost performance.

#Knitting & Hosiery

KARL MAYER opens a new TEXTILE INNOVATION CENTRE – a new era of textile innovation begins

KARL MAYER is opening its new TEXTILE INNOVATION CENTRE (TIC), sending a strong signal that it is driving textile innovation forward and opening up new perspectives for the textile industry. The TIC brings together the latest developments in Warp Knitting, Technical Textiles and Warp Preparation – KARL MAYER’s core areas of expertise.

#Knitting & Hosiery

Proven performance, optimised costs – the new RE 6 EL

Nowadays textile companies increasingly need to produce small production runs and respond to market changes with instantaneous pattern changes in order to operate profitably – meaning they require machines that offer maximum flexibility, reliability and cost efficiency. KARL MAYER understands the challenges of the market and is launching its new RE 6 EL. The Raschel machine offers the core strengths of the classic RSE 6 EL and essentially the same performance parameters, but has been further cost-optimised largely due to local production advantages. This makes the newcomer an efficiency champion in production, especially when it comes to frequent pattern changes.

Latest News

#Spinning

Barmag presents the next generation of POY production – energy-efficient and partial-automated

With POY 2.0, Barmag is introducing a completely redesigned spinning concept that takes the production of partially oriented yarn (POY) to a new level in terms of technology and economy. The solution, which was presented to a selected audience of experts for the first time at ITMA Asia + CITME 2025, was met with great enthusiasm: several yarn producers worldwide immediately expressed their interest in a pilot plant.

#Composites

More affordable, environmentally friendly hydrogen pressure tanks at ITA-JEC booth

As a highlight of the JEC, the Institut für Textiltechnik (ITA) of RWTH Aachen University will be presenting hydrogen pressure tanks manufactured using multifilament winding processes at the NRW joint booth in Hall 5, Stand G65.

#Textile chemistry

DyStar Group Announces Board Transition to Drive Innovation

DyStar, a leading specialty chemical company with a heritage of more than a century in product development and innovation, announced today the appointment of Ruan Cunfan to its Board of Directors, effective 20 February 2026.

#Recycling / Circular Economy

Textile‑to‑textile recycling leader Circulose joins Spinnova’s ecosystem to accelerate technology scale‑up

Textile‑to‑textile recycling leader Circulose joins Spinnova’s ecosystem (consortium) to help advance the scale‑up of Spinnova’s technology. Spinnova has actively sought partners to accelerate commercial scale‑up, and Circulose, as a key player in textile recycling, strengthens the ecosystem by providing a raw material that is in high demand across the industry.

TOP