#Knitting & Hosiery

2024-07-04

New Power net production machine sets standards in terms of price-performance ratio

KARL MAYER launches its RE 4-1, a new Raschel machine for the extremely efficient production of highly elastic textiles. With this newcomer, the global player is expanding its successful Elastomeric series and supplementing the established RE 4-1 as part of its two-product line strategy. With an excellent price-performance ratio, the machine fulfils the requirements of the volume business in particular. It is also in no way inferior to its counterpart for the premium sector in terms of speed and quality.

The new RE 4-1 Elastomeric Raschel machine from KARL MAYER for greater competitiveness in the commodity market © 2024 KARL MAYER

"The RE 4-1 is particularly interesting for our customers in price-sensitive markets such as China and Türkiye. It offers highly efficient production of standard Power net articles at an extremely competitive price," explains Sascha Müller, Product Owner Global Lace & Raschel at KARL MAYER.

A 170" version of the machine has already been on sale in China for several months. The pre-release got off to an extremely successful start. Encouraged by the feedback from the market, KARL MAYER has developed an RE 4-1 with a working width of 190" and will be offering both models to its global customers from middle of July 2024.

Technical equipment: perfect for basic Power net

The RE 4-1 can be ordered with E 28 and E 32 gauges. The 170" version is also available with E 36. The standard equipment includes KAMCOS® 2, batching device 18 E, Carbon fibre technology and N-pattern drive for controlling the guide bars: stitch-forming GB 1 to GB 3 and inlayGB 4. There are also optional features, including sensors for measuring the yarn tension, laser stop, batching device 34 A, LED lighting and an installation kit.

Product portfolio: everything for the lingerie volume market

With its technical configuration, the RE4-1 is optimised for the production of elastic and non-elastic standard fabrics, especially for the underwear sector. One of the top products of the Raschel machine with its high productivity and short amortisation time is elastic Power net. This open-meshed, airy fabric has become an indispensable part of the lingerie and clothing sector. It is often used in the wings of bras as well as for inserts in sports leggings, shirts, jackets and swimwear, where it provides delicate control and comfort. Power net can also be found in semi-technical applications, for example as outer and inner pockets for rucksacks and clothing.

In addition to Power net, Raschel Locknit, Sleek net and Satin net are also part of the production repertoire of RE 4-1. The fabrics with a decreasing density from Raschel Locknit to Satin net also play a role in underwear and clothing production. For their production, filament yarn is threaded in the front two guide bars and elastane in the back ones.

Launch according to plan

The new Elastomeric machine was presented to a number of exclusive customers, particularly from Türkiye, at ITM 2024 in Istanbul and was very well received. There were numerous discussions during the exhibition, some of which were in-depth and advanced. The exchange at the ITM showed that KARL MAYER is on the right track with the RE 4-1.

A RE 4-1 has been available for performance demonstrations in the KARL MAYER (CHINA) showroom in Changzhou since June of this year. You can register informally for an appointment for viewing the machine by sending an e-mail to Xia Peng at peng.xia@karlmayer.com. The Product Owner Local Lace &Raschel at KARL MAYER is looking forward to welcoming his guests and to many interesting conversations.

TM WEFT, 270" – More width, more design freedom for the fashion world

KARL MAYER is expanding its successful TM WEFT series with an innovative model that opens up new possibilities, particularly in the fashion & apparel sectors. With a working width of 270", this new machine with weft-insertion not only offers significantly higher output than its narrower counterparts but is also specifically tailored to the demands of dynamic clothing market – particularly in China and Türkiye. A well-thought-out upgrade also ensures even greater design versatility.

ITM 2026: KARL MAYER presents new perspectives

KARL MAYER will once again showcase itself as a strong partner to the Turkish textile industry at ITM in Istanbul from June 9 to 13. At Booth 303 A in Hall 3 of the Tüyap Fair Convention and Congress Center, the industry leader will exhibit solutions for warp knitting, warp preparation, and technical textiles – tailored to a challenging economic environment.

Techtextil 2026: KARL MAYER impresses as an innovative sector partner

KARL MAYER looks back with satisfaction on its participation in Techtextil 2026. From April 21 to 24, the international industry leader used the trade show in Frankfurt to meet with numerous key customers at its booth and, at the same time, establish many new contacts. Most visitors came from Germany, followed by major markets such as Poland, the United Kingdom, Turkey, France, and Portugal.

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

SHIMA SEIKI to show complete knitting and cutting workflow at ITM 2026

Leading computerized flat knitting technology provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Turkish representative TETAS IC VE DIS TICARET A.S., will participate in the ITM 2026 International Textile Machinery Exhibition in Istanbul, Türkiye this month with a full product lineup. In addition to flat knitting machines and design software, visitors will also have the opportunity to experience the full range of SHIMA SEIKI textile machinery with its automatic cutting machine exhibit, all geared toward the fashion apparel market as well as non-apparel related businesses.

Mayer & Cie. Global is getting ready for ITM 2026

ITM 2026 marks the beginning of a new chapter for Mayer & Cie. Global. For the first time, the company will present itself to the international textile machinery industry in its new setup: combining proven circular knitting technology engineered in Germany with a clear commitment to its Albstadt headquarters and an internationally shaped, agile management approach.

The future of textiles, the power of trade, and the summit of technology come together at ITM 2026

ITM 2026 International Textile Machinery Exhibition, one of the most prestigious organizations in the textile technologies sector, opens its doors to visitors between June 9-13. Expected to break records in terms of both exhibitor and visitor numbers, as well as the technological vision it presents, ITM 2026 will transform into a global trade hub with machine sales, and new business collaborations.

ATCO Hygienics, Uzbekistan, orders baby diaper production line from ANDRITZ

International technology group ANDRITZ has received an order from ATCO Hygienics to supply a new baby diaper production line for its plant in Tashkent, Uzbekistan. The order is included in ANDRITZ’s order intake for the first quarter of 2026. Commissioning of the production line is scheduled for the end of 2026.

Nico Pedretti appointed as Managing Director Graf Group

As of June 1, 2026, Nico Pedretti has assumed the role of Managing Director Graf Group. With more than 20 years of international industrial experience and extensive expertise in Operations, Supply Chain Management, Finance and Controlling, he brings a broad range of leadership and business experience to support Graf’s continued success.