#Knitting & Hosiery

2024-07-04

New Power net production machine sets standards in terms of price-performance ratio

KARL MAYER launches its RE 4-1, a new Raschel machine for the extremely efficient production of highly elastic textiles. With this newcomer, the global player is expanding its successful Elastomeric series and supplementing the established RE 4-1 as part of its two-product line strategy. With an excellent price-performance ratio, the machine fulfils the requirements of the volume business in particular. It is also in no way inferior to its counterpart for the premium sector in terms of speed and quality.

The new RE 4-1 Elastomeric Raschel machine from KARL MAYER for greater competitiveness in the commodity market © 2024 KARL MAYER

"The RE 4-1 is particularly interesting for our customers in price-sensitive markets such as China and Türkiye. It offers highly efficient production of standard Power net articles at an extremely competitive price," explains Sascha Müller, Product Owner Global Lace & Raschel at KARL MAYER.

A 170" version of the machine has already been on sale in China for several months. The pre-release got off to an extremely successful start. Encouraged by the feedback from the market, KARL MAYER has developed an RE 4-1 with a working width of 190" and will be offering both models to its global customers from middle of July 2024.

Technical equipment: perfect for basic Power net

The RE 4-1 can be ordered with E 28 and E 32 gauges. The 170" version is also available with E 36. The standard equipment includes KAMCOS® 2, batching device 18 E, Carbon fibre technology and N-pattern drive for controlling the guide bars: stitch-forming GB 1 to GB 3 and inlayGB 4. There are also optional features, including sensors for measuring the yarn tension, laser stop, batching device 34 A, LED lighting and an installation kit.

Product portfolio: everything for the lingerie volume market

With its technical configuration, the RE4-1 is optimised for the production of elastic and non-elastic standard fabrics, especially for the underwear sector. One of the top products of the Raschel machine with its high productivity and short amortisation time is elastic Power net. This open-meshed, airy fabric has become an indispensable part of the lingerie and clothing sector. It is often used in the wings of bras as well as for inserts in sports leggings, shirts, jackets and swimwear, where it provides delicate control and comfort. Power net can also be found in semi-technical applications, for example as outer and inner pockets for rucksacks and clothing.

In addition to Power net, Raschel Locknit, Sleek net and Satin net are also part of the production repertoire of RE 4-1. The fabrics with a decreasing density from Raschel Locknit to Satin net also play a role in underwear and clothing production. For their production, filament yarn is threaded in the front two guide bars and elastane in the back ones.

Launch according to plan

The new Elastomeric machine was presented to a number of exclusive customers, particularly from Türkiye, at ITM 2024 in Istanbul and was very well received. There were numerous discussions during the exhibition, some of which were in-depth and advanced. The exchange at the ITM showed that KARL MAYER is on the right track with the RE 4-1.

A RE 4-1 has been available for performance demonstrations in the KARL MAYER (CHINA) showroom in Changzhou since June of this year. You can register informally for an appointment for viewing the machine by sending an e-mail to Xia Peng at peng.xia@karlmayer.com. The Product Owner Local Lace &Raschel at KARL MAYER is looking forward to welcoming his guests and to many interesting conversations.

Solution for lower energy consumption proves itself in practice

Getzner Textil is one of KARL MAYER’s first customers to use PROSIZE with CASCADE. The innovative weaving specialist has tested the steam and condensation system by KARL MAYER and determined the energy savings it achieves. Karl-Heinz Vaaßen, Head of Textile Drying at KARL MAYER, assisted Getzner Textil’s production specialists both with the tests and with all questions relating to CASCADE. In a conversation with Werner Egger, Head of Weaving, and Thomas Rossi, Head of Warp Preparation at Getzner Textil, he learnt more about the system’s benefits for his customer.

Innovation and customer proximity – KARL MAYER’s clear focus makes an impression

ITMA ASIA in Singapore was a resounding success for KARL MAYER, exceeding all expectations. The company welcomed visitors from 39 countries and held around 570 expert discussions. Most guests came from India, followed by China, Indonesia and Pakistan. The exchange with them was both well-founded and targeted. Conversation topics ranged from investment projects and new technologies to opportunities for cooperation and business expansion.

Getzner Textil steams ahead with energy savings

Getzner Textil AG is always open to new ideas and committed to investment in innovative technological solutions. This has proven a highly successful approach for more than two hundred years now: founded in 1818 as a family business in Bludenz in the heart of Europe, the company is now one of the world’s leading manufacturers of fabrics for African fashion, shirts and blouses, corporate fashion, and technical textiles, with 1,550 employees, 710 weaving machines, seven locations, and an output of 73 million running meters per year.

Compact, powerful, cost-efficient – KARL MAYER launches its HKS 2-SE TWO

KARL MAYER is launching a new two-bar tricot machine for the elastic sector at ITMA ASIA + CITME 2025. This newcomer is called HKS 2-SE TWO, stands for double customer benefits, and offers even more advantages than the predecessor model. With this innovation, the leading textile machinery company is once again asserting its top position in the market.

KARL MAYER is launching two machines that set new standards in performance and cost-effectiveness

At this year's ITMA ASIA + CITME, KARL MAYER is exhibiting two advanced developments in the field of tricot machines. Both newcomers expand the portfolio with highly practical solutions for increased efficiency and cost-effective production – making the exhibition booth once again a focal point for more than just the warp knitting industry.

Groz-Beckert showcases textile innovation at ITMA Asia + CITME 2025 in Singapore

From October 28 to 31, 2025, the global textile industry will gather at ITMA Asia + CITME at the Singapore Expo, where Groz-Beckert will present its latest highlights and innovations across its six product areas – Knitting, Weaving, Nonwovens, Tufting, Sewing, and Spinning – at Hall 5, Booth B301.

Technical textiles for more and new business

KARL MAYER's composite machines and warp knitting machines with weft insertion produce technical textiles offering an impressive variety of properties and textures. The range of tasks these textiles can perform is as broad as the spectrum of their possible fields of application. Both newcomers with the right textile solution and already established players can trust their business will flourish, as demonstrated by the examples from KARL MAYER's Technical Textiles division at ITMA ASIA + CITME 2025. The exhibition at stand A 301 in Hall 5 of the Singapore EXPO focuses on two areas: filtration and construction.

KARL MAYER puts textiles centre stage

For KARL MAYER, textiles are much more than just materials – they express function, emotion and progress. And they are at the heart of its customers' activities. KARL MAYER is now focusing more than ever on its customers' needs and plans and therefore on the textiles made on its machines: WARP KNITS. At the upcoming ITMA ASIA + CITME, the company will demonstrate how textile solutions are providing new impetus in the categories of Fashion & Clothing and Technical Textiles.

Techtextil India 2025 commences: Ushering in a new era for functional textiles

Techtextil India 2025, a premier trade fair for technical textiles, non-wovens and composites, organised by Messe Frankfurt Trade Fairs India, has opened today at Bombay Exhibition Centre, Mumbai, marking its 10th edition. Running from 19 – 21 November 2025, this landmark edition connects 215 exhibitors, including 100 first-time exhibitors to the textile value chain, featuring innovations across 12 application-based textile segments.