#Dyeing, Drying, Finishing

2019-07-17

CYD is a big hit with ‘Denim Triangle’ visitors at ITMA 2019

The new Monforts yarn dyeing technology is being made commercially available at exactly the right time for fabric differentiation and cost efficiencies, if the initial market reaction at ITMA 2019 is anything to go by.

A. Monforts Textilmaschinen GmbH & Co. KG was inundated with requests for trials on its new CYD yarn dyeing pilot line by the leading denim manufacturers at ITMA 2019.

Details of the new CYD system were issued just prior to the ‘Textile Machinery Olympics’, which took place in Barcelona, Spain, from June 20-26, and throughout the seven-day show, the company received a constant stream of visitors, particularly from the so-called ‘Denim Triangle’ – Bangladesh, India and Pakistan – seeking further information.

“It was non-stop,” says Monforts Head of Denim Hans Wroblowski. “Competition in the denim industry is currently fierce, and the major players are looking for technologies that will really give them the competitive edge, which we know this technology can provide, because it was developed in response to an already very strong demand from the market. We have a fully-operational line now installed at our ATC (Advanced Technology Centre) at our headquarters in Germany and it’s already now heavily booked out.”

Econtrol®

Monforts CYD denim technology is based on the Econtrol® technique* – the most effective and established dyeing process for denim fabrics that is now being applied for yarn dyeing.

Econtrol® is a pad-dry process employed in Monforts continuous dyeing in which the reactive dyestuff is fixed to the cellulose fibres during drying.

The fixing medium is a controlled by a steam/air mixture within the Monforts Thermex unit. With sulphur and reactive dyes in particular, the improvement in both dyed fabric quality and dye fixation is considerable, and with significant savings in energy and time due to the combined bleaching and padder fixation. The use of the Econtrol T-CA technique opens a further step ahead by dyeing yarn blends of cotton/polyester etc.

Weaving preparation

The CYD system also integrates new functions and processes into the weaving preparation processes – spinning, direct beaming, warping and assembly beaming, followed by sizing and dyeing – in order to increase quality, ?exibility, economic viability and productivity.

The multi-colour yarn dyeing system introduces a number of new concepts, including the unique Eco Bleach process.

This is the first bleaching system for yarn treatment available on the market and is combined with the washing units, after which the fabric is then dyed immediately, resulting in considerable savings in wastewater and chemicals.

It is also possible to process short batches of yarn in order to produce minimum runs of finished fabrics in a single continuous process. By comparing the usual processing sequences within the denim industry with the new CYD system, the advantages become immediately clear.

“We are now anticipating a very busy period,” Hans Wroblowski concludes. “This new technology has the potential to really move the global denim industry forward.”

* Econtrol is a registered trademark of Dystar Colours Distribution GmbH.

Monforts sees growing potential for technical textiles in Türkiye

For many years now, Türkiye has been one of the most important markets for textile finishing, coating and continuous dyeing equipment, making ITM 2026 from June 9-13 a key event for Germany’s Monforts. At the Istanbul exhibition at stand 1117D in Hall 11, the company will put the emphasis on its machines which continue to lead the field in conventional dyeing and finishing, and also highlight the strong opportunities for Turkish textile manufacturers in the growing field of technical textiles.

Dyeing, finishing and singeing expertise now closer than ever to Brazilian customers

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SETEX turns dyeing and finishing data into daily production control

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Tradition and Innovation – Phoenox Textiles Ltd. relies on state-of-the-art carpet back-coating line from Brückner

For more than 70 years, Phoenox Textiles Ltd. has been synonymous with quality, reliability, and inno-vation in the textile industry. Founded in 1954 in Huddersfield (Yorkshire, UK), a region with a long tradition in textiles, this family-owned business has continued to evolve without losing sight of its roots. Today, in its fourth generation under the leadership of the Mosley family, Phoenox successfully combines decades of experience with a clear, forward-looking corporate strategy.

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Rieter and partners launch Recycling Powerhouse for industrial-scale textile recycling

Recycling Powerhouse Ltd. was established in July 2026 to industrialize, standardize and scale textile recycling. Based in Switzerland, the venture will operate a franchise-driven business model that enables the production of high-quality, certified recycled yarns. The project is supported by the following partners: Rieter Group, the world’s leading system supplier for natural and man-made fibers, Säntis Textiles, a Swiss textile engineering company, and Valvan, a Belgian sorting technology company. The first blueprint franchise operation is scheduled to launch early 2027 in partnership with Suhail Industrial Holding Group in Qatar.

Global carpet industry smartly connected: Heimtextil 2027 sharpens Carpets & Rugs with new structure and premium segment

Even more efficient, more targeted and closer to the market: Heimtextil 2027 strengthens its position as the leading meeting place for the global carpet industry and further expands Carpets & Rugs in line with market needs. With a stronger focus on distribution channels, the segment integrates into Heimtextil’s product worlds.

Rieter sees Barmag integration on track as orders and sales rise

The first half of 2026 was shaped by the successful completion of the largest acquisition in Rieter’s history. The Man-Made Fiber Division enables entry into the growth segment of man-made fibers and sustainably strengthens Rieter’s market position in the Asia region. The expanded Group is now the world’s leading system supplier for the processing of natural and man-made fibers. In the first half of the year, initial cost savings in material costs and operating expenses have already been realized. The targeted synergies are expected to amount to at least CHF 20 million by the end of the 2028 financial year. Due to the completion of the acquisition on February 2, 2026, the first half of the year for the Man-Made Fiber Division only amounts to five months.