#IDEA 2022

2022-03-24

Mahlo at IDEA in Miami

For more than 75 years, Mahlo has been one of the world's leading manufacturers of automatic straightening systems and measuring and control systems. At IDEA, which will take place in Miami from 29 to 31 March 2022, Mahlo will present solutions for the nonwovens industry for online measurement of basis weight, thickness, moisture, density and width. Visitors can convince themselves of the innovative systems by talking to the experts from Mahlo America at booth 3310.

On-line web gauging systems for the nonwovens industry

Alan Lavore, Managing Director of Mahlo America Inc., and Area Sales Manager David Jillson are ready to answer all questions on the subject of quality control for nonwoven products. The centrepiece around which almost everything revolves at the Mahlo stand is the quality measuring system Qualiscan QMS-12.

"The tool measures parameters such as basis weight, thickness and moisture across the entire width of the fabric," explains Lavore. For this, up to five sensors traverse on robustly constructed measuring frames, continuously collect data and pass it on to the interfaces. Radioactive sources are used as well as infrared, laser, microwave and air permeability sensors. For thermo-bonded nonwovens, the high temperature sensor Thermosense HP270 is a decisive factor for optimal process control. Thanks to the wide portfolio of sensors and measuring frames, Mahlo offers tailor-made solutions for almost all requirements.

Mahlo systems also meet customers' demands for increased connectivity of their machines. "Our systems generate data that the customer can use immediately to control goods on-line. In addition, these values are kept in our new data management system and can be retrieved at any time to optimise processes and minimise weak points in the sequence," says Lavore.

The experienced experts explain on site which solution ultimately fits the customer's application exactly. This is how production processes can be effectively improved.

Visit MAHLO at booth #3310

Smart Quality Control for Technical Textiles

In the end, what matters is the result: a filter that performs reliably, a membrane that remains stable in storm conditions, a composite material with precisely defined properties. But the path to achieving this is demanding. In the production of technical textiles, numerous parameters interact – and even the smallest deviations can have major consequences.

New Gravimax MMX-R X-ray sensor platform opens up new application fields

The demands placed on quality control in web-based production processes are increasing: materials are becoming more complex, basis weights are varying more widely, and at the same time, pressure is growing to make processes more efficient and transparent. Precise measurement data across the entire web width has therefore become a key factor in ensuring stable production processes. With its new Gravimax MMX-R sensor platform, Mahlo introduces a radiometric measurement solution designed to set new standards in determining basis weight and material composition. The platform combines advanced X-ray technology with newly developed signal processing, enabling measurement tasks that previously often required multiple sensor technologies.

Orthopac RVMC-20 plus: German Engineering for Smarter Weft Straightening

In times of rising cost pressure and growing quality demands, textile producers worldwide are searching for solutions that combine precision, efficiency, and sustainability. With its latest innovation, the Orthopac RVMC-20 plus, Mahlo once again demonstrates the strength of German engineering: improving proven technology to meet today’s challenges.

Stefan Moll becomes new CEO of the machinery manufacturer

Starting January 1, 2026, Stefan Moll will take over the management of Mahlo GmbH + Co. KG, the world’s leading provider of measurement and control technology for web-shaped materials. With this move, Mahlo is focusing on the long-term safeguarding of its market position and technological leadership. The current CEO, Rainer Mestermann, will leave the company after 14 years as part of a planned succession arrangement.

BTMA backs global growth while investing in future UK leaders

As one of a number of new initiatives launched this year, the British Textile Machinery Association (BTMA) is launching the UK-India Textile Machinery Coalition. The UK-India Free Trade Agreement, signed in July 2025, has implications that extend across sourcing, competitiveness and long-term trade dynamics, believes BTMA CEO Jason Kent.

China projected to increase cotton production, yields, and imports in 2026/27

World cotton production in the 2026/27 season is projected at 25.9 million tonnes, exceeding global consumption of 25.2 million tonnes, according to the May 2026 issue of Cotton This Month. That means both production and consumption are expected to remain close to current season levels, while global cotton trade is projected to decline by 2.7% to approximately 9.6-9.7 million tonnes.