#Dyeing, Drying, Finishing

2023-02-16

Italy’s Majocchi achieves exacting textile functionality and aesthetics with Baldwin’s Corona Treatment Technology

Majocchi, a leading Italian textile manufacturer, reports that it has achieved unprecedented functional and visual appeal with its key fabrics since installing Baldwin Technology Co. Inc.’s corona surface treatment technology.

Based in Tavernerio (Como), Majocchi has cemented itself as a leader in the global textile market by focusing extensively on applying the latest research and innovation within the field to achieve superior results.

Majocchi has a well-documented history of being a technological innovator in the textile industry. Within a decade of its conception in 1941, Majocchi became the leading global supplier of waterproof cotton for rainwear manufacturers. In the 1960s, the company began producing nylon and technical fabrics, which paved the way for it to become a leading provider of textiles for urban fashion, technical workwear and the military today.

Taking it to the next level, for over a year, Majocchi has partnered with U.S -based Baldwin Technology Co. to utilize its unrivaled corona surface-treatment technology to produce superior wettability and adhesion.

Corona treatment is a technique that temporarily modifies a substrate’s surface tension properties. The corona oxidation process improves the penetration and absorption of liquids on cellulosic and synthetic fabrics. Utilizing corona treatment before resin application on fabrics such as lycra and nylon facilitates superior adhesion and resin distribution. As a result, corona-treated fabrics provide exceptional color and tonal quality.

Majocchi uses Baldwin’s Corona Pure Model to apply polyurethane and acrylic-based coatings to its fabrics. The system allows Majocchi to administer a controllable, uniform coating to achieve the desired functionality and aesthetics.

The system is 2,000 millimeters wide with a discharging station and four ceramic electrodes designed for textile applications with the flexibility of customizing plasma dosage for a given fabric structure, width and process speed. The Corona Pure model allows for fabric treatment up to 300 gr/m² in thickness. The system is highly customizable, with single-sided and dual-sided treatment capabilities.

“With Baldwin’s corona treater, we continue our sustainable innovation process towards goals previously unachievable,” said Andrea Terracini CEO of Majocchi.

Rick Stanford, Baldwin Vice President of Global Business Development, Textiles commented: “We appreciate Majocchi’s continued confidence in Baldwin’s textile technologies. As textile manufacturers and brands are increasingly looking for process solutions to assist in reaching their sustainability goals, Corona Pure treatment is another tool alongside TexCoat G4 digital finishing in Baldwin’s portfolio of sustainable technology.”

Baldwin’s corona treatment system is built with the operator in mind. The “Easy Change” feature allows for a seamless replacing of electrodes and rapid cleaning and removal of fiber and dust residue, maintaining optimal exhaust air flow. The treatment system is built with a swiveling housing mechanism, which provides clearance for changes in textile thickness and protects the ceramic electrodes.

Baldwin, based in St. Louis, Missouri, offers the market’s most efficient?corona/plasma treatment systems?with high-performance electrodes ensuring effective surface treatment for enhanced dyeing, coating and adhesion on a variety of textile materials. The slim design enables easy integration and retrofit into existing production lines, and the system’s features allow for fast and easy service.

Baldwin’s solutions are frequently used in the manufacturing of upholstery fabrics, anti-microbial fabrics intended for on-skin contact, and water-repellent fabrics used for jackets, raincoats, backpacks, and similar waterproof garments and items. They’re also used for laminated fabrics like those used for swimwear, dresses and intimates, and softened fabrics that are intended for apparel like t-shirts and pants.

BW Converting’s Baldwin brand validated by Fashion for Good and Apparel Impact Institute

BW Converting announces that its Baldwin TexCoat® G4 precision spray finishing system has been validated through collaboration with Fashion for Good and Apparel Impact Institute (Aii). Following extensive trials and analysis, the technology is now recognized within Aii’s Climate Solutions Portfolio Registry as a proven solution for lowering carbon emissions and resource consumption across the global textile supply chain.

BW Converting’s Baldwin demonstrates how to lead with TexCoat™ G4 and finish with perfection at ITMA Asia 2024

Building on its groundbreaking partnership with Monforts and Archroma, Baldwin Technology, a brand of BW Converting, will empower textile manufacturers to take the lead in sustainable finishing with its TexCoat™ G4 precision spray system at ITMA Asia 2024, Stand H5A29, October 14-18, at the National Exhibition and Convention Center in Shanghai, China.

Graniteville Specialty Fabrics takes huge leap with digital finishing

Graniteville Specialty Fabrics has set new standards by challenging the traditional pad finishing process. With Baldwin Technology’s cost-efficient and highly sustainable spray finishing technology, Graniteville Specialty Fabrics has been able to increase production efficiency, and minimize chemical and water waste.

New Gravimax MMX-R X-ray sensor platform opens up new application fields

The demands placed on quality control in web-based production processes are increasing: materials are becoming more complex, basis weights are varying more widely, and at the same time, pressure is growing to make processes more efficient and transparent. Precise measurement data across the entire web width has therefore become a key factor in ensuring stable production processes. With its new Gravimax MMX-R sensor platform, Mahlo introduces a radiometric measurement solution designed to set new standards in determining basis weight and material composition. The platform combines advanced X-ray technology with newly developed signal processing, enabling measurement tasks that previously often required multiple sensor technologies.

BW Converting to present its Baldwin TexCoat® G4 at Techtextil 2026

BW Converting will present its Baldwin TexCoat® G4 precision spray finishing system at Techtextil Frankfurt 2026, taking place April 21-24 at Messe Frankfurt. Visitors to Hall 12, Booth C56B, will have the opportunity to explore how this advanced spray technology helps textile manufacturers improve finishing quality, increase efficiency and reduce resource consumption across a wide range of applications.

Smart sensors, smart savings - Reducing energy and cost in textile finishing

As energy prices, sustainability requirements and quality expectations continue to rise, manufacturers of technical textiles face increasing pressure to optimize efficiency while ensuring process reliability. At the same time, skilled labor shortages require production systems that are intuitive, automated and easy to manage. PLEVA addresses these challenges with robust, maintenance-friendly sensor technologies combined with intelligent process control.

New study shows low environmental impact by Cotton made in Africa Organic Cotton from Tanzania

Today, the Aid by Trade Foundation (AbTF) is announcing the results of a comprehensive life-cycle analysis (LCA) for cotton produced in Tanzania under the Cotton made in Africa Organic (CmiA Organic) standard. The study emphasises the small ecological footprint of CmiA Organic verified cotton. This can largely be traced back to the absence of synthetic pesticides, artificial fertilisers, and artificial irrigation. Consequently, CmiA Organic cotton can help the textile industry meet regulatory requirements as well as science-based targets. The results also show that the consequences of climate change threaten the livelihoods of these cotton farmers, even though the type of agriculture they practise barely contributes to climate change.

PERFORMANCE DAYS proves its relevance as the industry’s key meeting point

Held on March 18–19, 2026, PERFORMANCE DAYS once again confirmed its position as a leading international platform for functional textiles. A total of 3.366 trade visitors and around 560 exhibitors gathered in Munich, with the event already kicking off successfully on DAY 0, which received highly positive feedback for its interactive format. Despite challenging conditions caused by the public transport strike in Munich, the event saw strong attendance and a consistently high level of activity across both exhibition days.