#Dyeing, Drying, Finishing

2022-05-05

Turkish manufacturer Altun Tekstil trusts in Mahlo weft straightener Orthopac RVMC-15

The Orthopac RVMC-15 is the state-of-the-art machine in weft straightening © 2022 Mahlo

Turkish company Altun Tekstil, a leading manufacturer of home textiles and upholstery fabrics, has ordered a total of five of the latest Orthopac RVMC-15 weft straighteners from Mahlo, the German trendsetter in measuring and control technology.

The tasks of the ultra-modern machines in the industrial plant of the steadily growing family business in Bursa: delivering absolutely straight fabric in all process stages. Because the company with a long tradition has high standards for its products. Founded in 1993, Altun exports its fabrics to more than 60 countries, among them many Middle Eastern and European countries.

The production of textured yarns, weaving and raschel knitting as well as dyeing and finishing is included in Altun’s operations. While the focus is on tulle curtains and upholstery, the company’s fabric range also encompasses a wide variety for apparel.

The powerhouse does not want to rest on its current market position. The company has big goals for the future and does not shy away from investments to achieve them, as company owner Murat Altun said: “In 2022, for example, we will reintegrate the spinning mill for synthetic filaments from chips into our upholstery fabric weaving mill, which we have built just like a dyehouse for knitted and woven fabrics. In the longer term, we plan to bring all our operations together in a single facility of 350,000 square meters, to employ approximately 10,000 people. Our goal is to do everything within our own operations.”

When investing in the future, Altun Tekstil has consistently trusted in Mahlo and has installed 10 Mahlo Orthopac RVMC-15 weft straighteners in its two plants since 2016.

“Since the beginning, we have worked with Mahlo and their agent in Turkey, Masters. Especially the excellent service provided via the local service station Mahlo Textile Services are extremely satisfying. For us, Mahlo is the synonym for weft straightening in general”, said Plant Manager Mehmet Mor.

Lowest residual distortion at highest speed

All the Mahlo weft straighteners Orthopac RVMC-15 are integrated into existing production lines. Mahlo’s latest weft straightener is fit to interact and communicate via the newly mSmart concept with all production lines and provide historical data, which help to improve the production processes.

“With the Mahlo Orthopac RVMC-15, Altun is able to achieve lowest possible residual distortion values at highest speeds, which results in a very economic process,” said Mahlo’s Sales Manager Adnan Andac. “Our newly developed controller based on AI is showing his superiority especially during straightening processes for fabrics with com- plex structures and special material composites.”

The fully integrated units benefit from universal control technology and the intuitive Mahlo mSmart G15 visualization concept. The HMI has been optimized for user- friendliness. The visualisation concept is constantly enhanced and ready for Industry 4.0. The path to a digital future within Altun is prepared.

Smart Quality Control for Technical Textiles

In the end, what matters is the result: a filter that performs reliably, a membrane that remains stable in storm conditions, a composite material with precisely defined properties. But the path to achieving this is demanding. In the production of technical textiles, numerous parameters interact – and even the smallest deviations can have major consequences.

New Gravimax MMX-R X-ray sensor platform opens up new application fields

The demands placed on quality control in web-based production processes are increasing: materials are becoming more complex, basis weights are varying more widely, and at the same time, pressure is growing to make processes more efficient and transparent. Precise measurement data across the entire web width has therefore become a key factor in ensuring stable production processes. With its new Gravimax MMX-R sensor platform, Mahlo introduces a radiometric measurement solution designed to set new standards in determining basis weight and material composition. The platform combines advanced X-ray technology with newly developed signal processing, enabling measurement tasks that previously often required multiple sensor technologies.

Orthopac RVMC-20 plus: German Engineering for Smarter Weft Straightening

In times of rising cost pressure and growing quality demands, textile producers worldwide are searching for solutions that combine precision, efficiency, and sustainability. With its latest innovation, the Orthopac RVMC-20 plus, Mahlo once again demonstrates the strength of German engineering: improving proven technology to meet today’s challenges.

Stefan Moll becomes new CEO of the machinery manufacturer

Starting January 1, 2026, Stefan Moll will take over the management of Mahlo GmbH + Co. KG, the world’s leading provider of measurement and control technology for web-shaped materials. With this move, Mahlo is focusing on the long-term safeguarding of its market position and technological leadership. The current CEO, Rainer Mestermann, will leave the company after 14 years as part of a planned succession arrangement.

SETEX turns dyeing and finishing data into daily production control

At ITM 2026, SETEX will show how textile mills can use machine, recipe, quality and energy data for more reliable daily production decisions — not as another reporting layer, but as part of the running dyeing and finishing process. With OrgaTEX X3 MES, E390x/C390x controllers, CamCOUNT and FabricInspector Portable, SETEX connects planning, machine execution and fabric-related quality insight within existing mill structures.

Tradition and Innovation – Phoenox Textiles Ltd. relies on state-of-the-art carpet back-coating line from Brückner

For more than 70 years, Phoenox Textiles Ltd. has been synonymous with quality, reliability, and inno-vation in the textile industry. Founded in 1954 in Huddersfield (Yorkshire, UK), a region with a long tradition in textiles, this family-owned business has continued to evolve without losing sight of its roots. Today, in its fourth generation under the leadership of the Mosley family, Phoenox successfully combines decades of experience with a clear, forward-looking corporate strategy.

Rieter sees Barmag integration on track as orders and sales rise

The first half of 2026 was shaped by the successful completion of the largest acquisition in Rieter’s history. The Man-Made Fiber Division enables entry into the growth segment of man-made fibers and sustainably strengthens Rieter’s market position in the Asia region. The expanded Group is now the world’s leading system supplier for the processing of natural and man-made fibers. In the first half of the year, initial cost savings in material costs and operating expenses have already been realized. The targeted synergies are expected to amount to at least CHF 20 million by the end of the 2028 financial year. Due to the completion of the acquisition on February 2, 2026, the first half of the year for the Man-Made Fiber Division only amounts to five months.