#Dyeing, Drying, Finishing

2022-01-13

Annual production of 1,000 drying cylinders

The team at the KARL MAYER Group's Textile Drying Profit Center is delighted with the production of its 1,000th steam-heated drying cylinder

In 2016, KARL MAYER ROTAL entered into the construction of the steam-heated drying cylinders for its denim and sizing lines as well as the third party business. Shortly thereafter, annual production skyrocketed. In 2018, almost 800 drying cylinders came from Mezzolombardo, and on December 16, 2021, the 1,000 mark was cracked.

The Textile Drying Profit Center of the KARL MAYER Group ended the year 2021 with a milestone

"1,000 cylinders per year has been a magical goal and constant drive for us since 2018 at the latest, even in times of strict lockdowns," says Karl-Heinz Vaassen. The head of the Textile Drying Profit Center at KARL MAYER ROTAL and his team have continuously developed their know-how and invested in targeted automation upgrades in order to achieve the output leap. These measures have eliminated bottlenecks in the production chain and accelerated time-consuming production steps.

The company's drying cylinders become bestsellers thanks to uncompromisingly high quality and safety coupled with an unbeatable price-performance ratio. Thanks to a special calibration process, they exhibit absolutely round shapes and uniform wall thicknesses, thus, ensuring extremely homogeneous heat transfer. An anti-adhesive coating developed in-house also makes universal use possible for a wide variety of applications. The coating is durable and meets all the requirements of the EU chemicals regulation REACH. On the basis of these performance-optimized drying cylinders, the energy efficiency of the overall cylinder dryer system can be purposefully optimized for specific applications. "Sustainability is not a marketing phrase for us, but a commitment we take seriously," says the resourceful mechanical engineer. "Contact us, we are here for you!"

Techtextil 2026: KARL MAYER impresses as an innovative sector partner

KARL MAYER looks back with satisfaction on its participation in Techtextil 2026. From April 21 to 24, the international industry leader used the trade show in Frankfurt to meet with numerous key customers at its booth and, at the same time, establish many new contacts. Most visitors came from Germany, followed by major markets such as Poland, the United Kingdom, Turkey, France, and Portugal.

“We Believe in the Value of Textiles”: Successful Opening of the KARL MAYER TEXTILE INNOVATION CENTER

KARL MAYER inaugurated its new, state-of-the-art TEXTILE INNOVATION CENTER (TIC) with a four-day opening week from April 21 to 24. The highlight of the week was the grand opening on Thursday, which drew a strong turnout from the international textile industry: around 220 customers, brands, and partners from across the textile value chain came to the company’s headquarters in Obertshausen for a first-hand look at the new high-tech development environment and lively exchange with industry peers.

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

Smart Quality Control for Technical Textiles

In the end, what matters is the result: a filter that performs reliably, a membrane that remains stable in storm conditions, a composite material with precisely defined properties. But the path to achieving this is demanding. In the production of technical textiles, numerous parameters interact – and even the smallest deviations can have major consequences.

The address for environmentally friendly dyeing and finishing systems: ITM 2026

Dyeing and finishing technologies, one of the most critical and value-added areas of the textile sector, have gained strong growth momentum on a global scale. Technologies that are pioneers of this transformation focused on sustainability, quality and efficiency will meet with sector professionals at the ITM 2026 International Textile Machinery Exhibition. Dyeing and Finishing Hall (11–12) will host the latest technologies that increase efficiency, optimize resource use and reduce environmental impact in textile finishing processes.

iNTERSPARE presents latest developments and upgrade solutions for technical textile finishing at Techtextil

iNTERSPARE Textilmaschinen GmbH will present its latest solutions for technical textile finishing at Techtextil 2026 in Frankfurt (VDMA joint stand, Hall 12 / Stand C55A). The focus will be on further developments within the Krantz, Artos and Babcock (BTM) product lines, in particular the Krantz K30 stenter as well as the reintroduction of the Artos Vari-Flex foulard. The presentation will be complemented by modular solutions for upgrading existing installations and new approaches in automation and digitalization.

STFI highlights textile circular economy and alternative fibres at INDEX™ 2026

From 19 to 22 May 2026, INDEX will invite visitors to Lake Geneva for the world's leading nonwovens trade fair. The Centre of Excellence in Nonwovens at the Sächsisches Textilforschung- sinstitut e.V. (STFI) will be in attendance to present the latest developments in nonwovens research. In the field of the textile circular economy, the STFI will present acoustically effective nonwovens made from chemical recycling residues. The range also includes innovations aimed at replacing conventional raw materials, such as the biobased and biodegradable polymer polybutylene succinate (PBS) and Kendyr as an alternative to cotton.

FET’s revolutionary gel spinning system wins Techtextil Innovation Award

FET has received the prestigious Techtextil Innovation Award 2026 in the New Production Technology category. The Techtextil Innovation Award honours outstanding ideas in textile technology, sustainability, AI and the creation of technical textiles, selected by an international jury of experts. Ranging from new materials to new production technologies, this award recognises progressive ideas that are driving forces for numerous industries, such as automotive, medical and construction.