#Dyeing, Drying, Finishing

2020-04-02

PRODYE installation begins in China

The KARL MAYER success story has now reached China, thanks to the PRODYE indigo dyeing machine. The efficient warp preparation equipment for denim production is already a worldwide commercial success, and spring 2020 will see the commissioning of the first machine in China.

KARL MEYER indigo dyeing machine offers Hingtex yet more variety and quality

The premiere model has been ordered by H.W. Textiles Co., Limited, a wholly-owned subsidiary of Hingtex Holdings Limited. A fully integrated manufacturer based in Hong Kong, Hingtex is one of the world’s most important producers of denim. Key to the company’s success is its continual provision of a product portfolio bursting with quality, variety and uniqueness, particularly since it entered into partnership with Kurabo Industries Ltd. Hingtex’s strategic alliance with the Japanese textiles company was originally established in 2013 as a joint venture. “To differentiate yourself from your competitors, you need to be innovative and proactive, especially in today’s highly competitive and fast changing market,” says Director Stephen Tung.

To ensure that his company can get new developments moving quickly and offer a diverse range of products, the prudent owner has opted for the PRODYE-S from KARL MAYER to expand its warp preparation capacity. The slasher dyeing machine has been configured especially for this application. “PRODYE-S is fitted with a large number of set screws for customising the dyeing process. It allows us to make decisive expansions to our product range and produce items that cannot be copied”, explains Director Stephen Tung. The versatile indigo dyeing machine is suitable for many different kinds of yarn, such as TENCEL™, modal, and core-spun.

PRODYE boasts many additional features that set it apart from the competition. These include a darker indigo shade of up to 5%, lower water consumption and waste yarn, plus double productivity for the production of lightweight denim.

KARL MAYER uses its expertise to help its clients unlock this huge potential.

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

KARL MAYER (China) celebrates its 30th anniversary

On February 6, KARL MAYER (China) celebrated the new year and its 30th anniversary. Employees and the management team at the Changzhou location, as well as representatives from management in Germany, Italy, and Hong Kong, were invited to the festivities. A special highlight was the visit by Lutz Wolf, CEO of KARL MAYER.

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

Smart sensors, smart savings - Reducing energy and cost in textile finishing

As energy prices, sustainability requirements and quality expectations continue to rise, manufacturers of technical textiles face increasing pressure to optimize efficiency while ensuring process reliability. At the same time, skilled labor shortages require production systems that are intuitive, automated and easy to manage. PLEVA addresses these challenges with robust, maintenance-friendly sensor technologies combined with intelligent process control.

BW Converting expands Southeast Asian presence with new agency partnerships in Vietnam and Indonesia

BW Converting is strengthening its presence in Southeast Asia through new agency partnerships in Vietnam and Indonesia, reinforcing the company’s commitment to supporting textile manufacturers across the region. The expansion comes as BW Converting prepares to exhibit at SaigonTex 2026 (April 8–11, Saigon Exhibition and Convention Center, Ho Chi Minh City, Vietnam) and INDO INTERTEX 2026 (April 15–18, Jakarta International Expo, Indonesia).

YKK launches “YZiP® Light” aluminum alloy zipper for cotton pants

YKK Corporation (Headquarters: Chiyoda-ku, Tokyo; President: Koichi Matsushima; hereafter, YKK) has launched YZiP® Light, a lightweight aluminum alloy zipper for cotton pants, with sales beginning in late March. The introduction of YZiP® Light expands YKK’s zipper portfolio—led by the flagship YZiP® copper alloy zipper—providing customers with greater flexibility to meet diverse garment needs.

Shima Seiki showcases WHOLEGARMENT® and 3D knitting solutions for technical textiles at Techtextil 2026

Leading textile technology solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, along with its Italian subsidiary SHIMA SEIKI ITALIA S.p.A., will be participating in the Techtextil 2026 exhibition in Frankfurt, Germany next month. On display will be WHOLEGARMENT® and other advanced three-dimensional knitting applications across a wide range of industries besides fashion apparel that are not typically associated with knitting, such as technical textiles using industrial materials and advanced three-dimensional knitting.