#Dyeing, Drying, Finishing

2020-04-02

PRODYE installation begins in China

The KARL MAYER success story has now reached China, thanks to the PRODYE indigo dyeing machine. The efficient warp preparation equipment for denim production is already a worldwide commercial success, and spring 2020 will see the commissioning of the first machine in China.

KARL MEYER indigo dyeing machine offers Hingtex yet more variety and quality

The premiere model has been ordered by H.W. Textiles Co., Limited, a wholly-owned subsidiary of Hingtex Holdings Limited. A fully integrated manufacturer based in Hong Kong, Hingtex is one of the world’s most important producers of denim. Key to the company’s success is its continual provision of a product portfolio bursting with quality, variety and uniqueness, particularly since it entered into partnership with Kurabo Industries Ltd. Hingtex’s strategic alliance with the Japanese textiles company was originally established in 2013 as a joint venture. “To differentiate yourself from your competitors, you need to be innovative and proactive, especially in today’s highly competitive and fast changing market,” says Director Stephen Tung.

To ensure that his company can get new developments moving quickly and offer a diverse range of products, the prudent owner has opted for the PRODYE-S from KARL MAYER to expand its warp preparation capacity. The slasher dyeing machine has been configured especially for this application. “PRODYE-S is fitted with a large number of set screws for customising the dyeing process. It allows us to make decisive expansions to our product range and produce items that cannot be copied”, explains Director Stephen Tung. The versatile indigo dyeing machine is suitable for many different kinds of yarn, such as TENCEL™, modal, and core-spun.

PRODYE boasts many additional features that set it apart from the competition. These include a darker indigo shade of up to 5%, lower water consumption and waste yarn, plus double productivity for the production of lightweight denim.

KARL MAYER uses its expertise to help its clients unlock this huge potential.

KARL MAYER opens a new TEXTILE INNOVATION CENTRE – a new era of textile innovation begins

KARL MAYER is opening its new TEXTILE INNOVATION CENTRE (TIC), sending a strong signal that it is driving textile innovation forward and opening up new perspectives for the textile industry. The TIC brings together the latest developments in Warp Knitting, Technical Textiles and Warp Preparation – KARL MAYER’s core areas of expertise.

Proven performance, optimised costs – the new RE 6 EL

Nowadays textile companies increasingly need to produce small production runs and respond to market changes with instantaneous pattern changes in order to operate profitably – meaning they require machines that offer maximum flexibility, reliability and cost efficiency. KARL MAYER understands the challenges of the market and is launching its new RE 6 EL. The Raschel machine offers the core strengths of the classic RSE 6 EL and essentially the same performance parameters, but has been further cost-optimised largely due to local production advantages. This makes the newcomer an efficiency champion in production, especially when it comes to frequent pattern changes.

Orthopac RVMC-20 plus: German Engineering for Smarter Weft Straightening

In times of rising cost pressure and growing quality demands, textile producers worldwide are searching for solutions that combine precision, efficiency, and sustainability. With its latest innovation, the Orthopac RVMC-20 plus, Mahlo once again demonstrates the strength of German engineering: improving proven technology to meet today’s challenges.

Precision jet dyeing moves towards industrial scale as Alchemie partners with Acatel

BTMA member Alchemie Technology, the pioneer of precision jet dyeing solutions based in Cambridge, UK, is partnering with Acatel, the Portuguese leader in sustainable textile manufacturing. The two companies will work together to validate and optimise Alchemie’s Endeavour system for knitted cellulosic fabrics.

Perfect quality through collaboration: Machinery from Trützschler, Toyota and Murata at Zirve Tekstil

In today’s textile industry, excellence is not achieved by chance – it’s the result of deliberate decisions, technical expertise, and the courage to go beyond conventional paths. The Turkish company Zirve Tekstil has done just that: by combining the best technologies from Trützschler, Toyota and Murata, they’ve created a production setup that delivers outstanding yarn quality – recognized worldwide.

Engineering depth and diversity for composites

Airbond is the latest member of the British Textile Machinery Association (BTMA) to receive recognition for contributions to the composites industry. The engineering firm based in Pontypool, South Wales, has just received the Make UK Energy and Sustainability Award for its Lattice 3D Printing project.

Award-winning research for sustainable carbon fibre cycles

Sustainable recycling of carbon fibres is possible through targeted electrochemical surface modification, which makes the sizing of carbon fibres resistant to solvolysis. ITA PhD student Sabina Dann was awarded the MSW Award from RWTH Aachen University for her master's thesis on this development. The award ceremony took place on 12 November 2025 in Aachen.