#Dyeing, Drying, Finishing

2019-07-17

CYD is a big hit with ‘Denim Triangle’ visitors at ITMA 2019

The new Monforts yarn dyeing technology is being made commercially available at exactly the right time for fabric differentiation and cost efficiencies, if the initial market reaction at ITMA 2019 is anything to go by.

A. Monforts Textilmaschinen GmbH & Co. KG was inundated with requests for trials on its new CYD yarn dyeing pilot line by the leading denim manufacturers at ITMA 2019.

Details of the new CYD system were issued just prior to the ‘Textile Machinery Olympics’, which took place in Barcelona, Spain, from June 20-26, and throughout the seven-day show, the company received a constant stream of visitors, particularly from the so-called ‘Denim Triangle’ – Bangladesh, India and Pakistan – seeking further information.

“It was non-stop,” says Monforts Head of Denim Hans Wroblowski. “Competition in the denim industry is currently fierce, and the major players are looking for technologies that will really give them the competitive edge, which we know this technology can provide, because it was developed in response to an already very strong demand from the market. We have a fully-operational line now installed at our ATC (Advanced Technology Centre) at our headquarters in Germany and it’s already now heavily booked out.”

Econtrol®

Monforts CYD denim technology is based on the Econtrol® technique* – the most effective and established dyeing process for denim fabrics that is now being applied for yarn dyeing.

Econtrol® is a pad-dry process employed in Monforts continuous dyeing in which the reactive dyestuff is fixed to the cellulose fibres during drying.

The fixing medium is a controlled by a steam/air mixture within the Monforts Thermex unit. With sulphur and reactive dyes in particular, the improvement in both dyed fabric quality and dye fixation is considerable, and with significant savings in energy and time due to the combined bleaching and padder fixation. The use of the Econtrol T-CA technique opens a further step ahead by dyeing yarn blends of cotton/polyester etc.

Weaving preparation

The CYD system also integrates new functions and processes into the weaving preparation processes – spinning, direct beaming, warping and assembly beaming, followed by sizing and dyeing – in order to increase quality, ?exibility, economic viability and productivity.

The multi-colour yarn dyeing system introduces a number of new concepts, including the unique Eco Bleach process.

This is the first bleaching system for yarn treatment available on the market and is combined with the washing units, after which the fabric is then dyed immediately, resulting in considerable savings in wastewater and chemicals.

It is also possible to process short batches of yarn in order to produce minimum runs of finished fabrics in a single continuous process. By comparing the usual processing sequences within the denim industry with the new CYD system, the advantages become immediately clear.

“We are now anticipating a very busy period,” Hans Wroblowski concludes. “This new technology has the potential to really move the global denim industry forward.”

* Econtrol is a registered trademark of Dystar Colours Distribution GmbH.

VDMA companies outline major benefits in finishing – and now dyeing too

Monforts and its partners Archroma and BW Converting are setting new standards in the resource efficient and cost-effective finishing of fabrics. During a recent webinar organised by Germany’s VDMA textile machinery association, specialists from the three companies provided details of the range of new energy-saving options that is now available to mills.

Navis TubeTex appoints Will McElheny as Business Development Manager for coatings technologies

Navis TubeTex has announced the appointment of Will McElheny as its new Business Development Manager, Coatings Technologies. In his new role, McElheny will focus on strengthening the company’s strategic partnership with Fibroline and expanding the market presence of dry impregnation technology across key industry sectors.

Navis TubeTex announces U.S. partnership with Icomatex

Navis TubeTex, a global leader in advanced dyeing and finishing machinery solutions, is pleased to announce a new partnership with Icomatex (www.icomatex.com), a respected European manufacturer of high-quality stenters and textile finishing equipment. Under this agreement, Navis TubeTex will exclusively represent the Icomatex stenter line in the United States.

SHIMA SEIKI returns to ShanghaiTex

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Hong Kong and Chinese market subsidiary SHIMA SEIKI (HONG KONG) LTD., will exhibit at the ShanghaiTex 2025 exhibition (Booth No.: Hall N3, Booth A20) held in Shanghai, China this month. This marks the return of SHIMA SEIKI to ShanghaiTex after a 14-year hiatus, its last exhibit at the show having been in 2011.

Fraunhofer CCPE presents the “Monomaterial Design Set” – Innovative solutions for circular product design

Composite materials made from different types of plastic often extend the lifetime of products but make recycling more difficult in the circular economy. That is why Fraunhofer CCPE has developed the “Monomaterial Design Set”. This new approach helps to reduce the variety of plastics used in durable products and offers circular solutions for designers and product developers.

arena introduces renewable LYCRA® EcoMade fiber in its latest swimwear collection

Italian swimwear specialist arena has unveiled a new collection that brings sustainability and performance even closer together. Launched on December 4, the line features swimsuits made from recycled nylon and renewable LYCRA® EcoMade fiber — the first time the bio-based spandex has been used commercially in swimwear.